Executive SummaryFive bench-scale tests (~50 ml each) were conducted in sealed, un-agitated reaction vessels using sludge samples collected from the K East Basin and particles/coupons of irradiated N Reactor fuel (also from the K Basins). These tests were designed to evaluate and understand the chemical changes that may be occurring under the hydrothermal conditions (e.g., 7 to 72 h at 185°C) of the Sludge Treatment Project (STP) corrosion process and the effects that any changes would have on sludge rheological properties. The two sludge formulations used in these tests were selected to represent nominal (vs. bounding) compositions of the two major sludge feed streams to the STP process. The scoping tests were not designed to evaluate engineering aspects of the process.The hydrothermal treatment affected the chemical and physical properties of the sludge. In each test, significant uranium compound phase changes were identified, resulting from dehydration and chemical oxidation and reduction reactions. Physical properties of the sludge were significantly altered from their initial, as-settled, sludge values including, shear strength, settled density, weight percent water, and gas retention.The high uranium content sludge (~70 wt% uranium) set up to form a very stiff solid that exhibited very high shear strength (120,000 to 170,000 Pa) after hydrothermal treatment at 185°C for 7 to 10 hours under static (unstirred) conditions. Shear strengths of untreated sludge range from about 270 to 8100 Pa. Also, the hydrothermal treatment reduced the water content in the settled sludge by about 20 wt%. The treated sludge was difficult to remove from the Teflon test vessels, with sludge firmly adhering to the Teflon vessel surfaces. The strength of the treated sludge was further evaluated by agitation in water. In a 600-ml beaker, with 400 ml water at ~30°C, the diameters of agglomerates were reduced by about 40 to 50% after 1 hour of agitation with a 5.08-cm (2-in.) diameter impeller rotated at a tip speed of 80 cm/s.Further static tests with lower uranium-content sludges (~16 wt% uranium) run 72 h at 185°C produced softer solids with 9,000 to 16,000 Pa shear strengths. While some sludge adhered to the Teflon liner, it was not tenaciously bound. The agglomerates from these tests were relatively weak and, in some cases, were disintegrated with a gentle stream of water. The water content in the settled sludge was not significantly affected by the hydrothermal treatment.Chemical phase alteration, observed by X-ray diffraction, scanning electron microscopy, and energy dispersive spectrometry, gave evidence that solids dissolution followed by precipitation was responsible for the increased strengths of the sludge products. The presence of organic ion exchange resin (OIER) and polymer flocculent (constituents known to be in K Basin sludge) in the lower uranium-content sludge did not appear to have a significant impact on the physical behavior of the post-treated sludge.Four irradiated uranium metal fuel coupons were included in on...