Poisoning by phosphorus in engine oil limits the useful life of automotive catalysts. The amount of phosphorus in engine oil has been decreasing for over a decade, and currently is limited to 0.08 wt% maximum. The source of phosphorus in engine oil is zinc dialkyldithiophosphate, which is a very effective antioxidant and anti‐wear compound. Therefore, elimination of phosphorus in engine oil requires replacement of both anti‐wear and antioxidation functions with novel additive compounds. This research describes the current state of developing zero‐phosphorus engine oils while maintaining GF‐4 performance attributes. A systematic approach was taken for this development beginning with the base oil and viscosity modifier system selection, followed by antioxidant compounds selection, and then anti‐wear compound selection. The effectiveness of antioxidant and anti‐wear compounds was evaluated using a laboratory oxidation test, and friction and wear tests when the oil was both fresh and aged. The oil showing the most promising result was evaluated in industry accepted TEOST MHT 4 for oxidation, and ASTM Sequence IIIG test for high temperature wear and piston deposits. Results to date show excellent oxidation characteristics, but wear control requires further work. Analysis of surface films showed the presence of carbonate and iron oxide when the oil was fresh, but only iron oxide when tested with 40 and 100 h aged oil samples from the Sequence IIIG test. Copyright © 2007 John Wiley & Sons, Ltd.