Electrospinning is a process that creates nanofibers through an electrically charged jet of polymer solution or melt. This technique is applicable to virtually every soluble or fusible polymer and is capable of spinning fibers in a variety of shapes and sizes with a wide range of properties to be used in a broad range of biomedical and industrial applications. Electrospinning requires a very simple and economical setup but is an intricate process that depends on several molecular, processing, and technical parameters. This article reviews information on the three stages of the electrospinning process ͑i.e., jet initiation, elongation, and solidification͒. Some of the unique properties of the electrospun structures have also been highlighted. This article also illustrates some recent innovations to modify the electrospinning process. The use of electrospun scaffolds in the field of tissue engineering and regenerative medicine has also been described. © 2011 American Institute of Physics. ͓doi:10.1063/1.3567097͔
I. ELECTROSPINNINGA variety of techniques can be used for creating polymeric nanofibers such as drawing, template synthesis, self-assembly, phase separation, and electrospinning.1 Electrospinning is a process of creating solid continuous fibers of material with diameter in the micro-to nanometer range by using electric fields. Compared to mechanical drawing, electrospinning produces fibers of thinner diameters via a contactless procedure.2 It is less complex than self-assembly and can be used for a wide range of materials unlike phase separation. Electrospinning has attracted increased attention in the past few years in a wide range of biomedical and industrial applications due to the ease of forming fibers with a broad range of properties. Electrospinning offers some unique advantages such as high surface to volume ratio, adjustable porosity of electrospun structures, and the flexibility to spin into a variety of shapes and sizes.The most basic electrospinning setup consists of three major components: a high voltage power supply, an electrically conducting spinneret, and a collector separated at a defined distance ͑Fig. 1͒. In the laboratory, the most common setup is the syringe that holds the polymer solution with a blunt tip needle as the spinneret. With the use of a syringe pump, the solution can be fed at a constant and controllable rate. One electrode from the power supply is connected to the needle holding the spinning solution to charge the polymer solution and the other is attached to an opposite polarity collector ͑usually a grounded conductor͒. When the high voltage ͑typically in the range of 0-30 kV͒ is applied to the spinneret, the surface of the fluid droplet held by its own surface tension gets electrostatically charged at the spinneret tip. As a result, the drop comes under the action of two types of electrostatic forces: mutual electrostatic repulsion between the surface charges and the Coulombic force applied by the external electric field. Due to these electrostatic interactions, the liq...