ABSTRACT:This contribution reports on the recent advances in living olefin polymerization catalysis and block copolymer formation made by fluorinated bis(phenoxy-imine)Ti complexes (fluorinated Ti-FI catalysts), which were discovered by Mitsui Chemicals. Fluorinated Ti-FI catalysts are capable of mediating thermally robust living ethylene and highly stereoselective living propylene polymerization. This highly controlled living nature has made it possible to synthesize a wide variety of monodisperse polymers, functionalized polymers and block copolymers from ethylene, propylene, higher -olefins, cyclic olefins and styrene. The living FI polymers possess unique and often previously inaccessible microstructures, and some of the FI polymers were revealed to display unique morphologies and useful material properties. Therefore, the discovery and development of the fluorinated Ti-FI catalysts has not only made a significant impact on living olefin polymerization catalysis but has also given industry opportunities to make unique polyolefin-based materials for the benefit of the world at large. Producing polymers with perfectly controlled molecular weight, molecular weight distribution, composition and architecture has been an ultimate goal in the field of polymer synthesis. Living olefin polymerization permits consecutive enchainment of monomer units without termination, and thus is an excellent way of synthesizing polyolefin-based block copolymers and chain-end functionalized polyolefins as well as precisely controlling molecular weight and composition.1 These living polymers have the potential to be excellent compatibilizers, modifiers, additives and elastomers.Since Doi's pioneering work on living propylene polymerization using a vanadium-based catalyst, 2 much effort has been devoted to the discovery and development of catalysts capable of mediating the living polymerization of olefinic monomers. Recent progress in the rational design of transition metal complexes for olefin polymerization 3 has spurred the development of high performance catalysts based on both early and late transition metal complexes for living olefin polymerization.4 Recent reviews cover much of this work.
5Researchers at Mitsui Chemicals developed phenoxy-imine ligated early transition metal complexes for the controlled (co)polymerization of olefinic monomers (now known as FI catalysts), 6,7 capable of producing a wide variety of unique polymers including selective vinyl-and Al-terminated polyethylenes (PEs), well-defined multimodal PEs, highly isotactic and syndiotactic polypropylenes (iPPs and sPPs), and regio-and stereoirregular high molecular weight poly(higher -olefin)s. 8 After extensive research on FI catalysts, Mitsui researchers in 1999 discovered fluorinated Ti-FI catalysts that can promote unprecedented living ethylene and propylene polymerizations, resulting in the formation of functionalized polymers and block copolymers from ethylene, propylene and higher -olefins.
7,9-11The above results have stimulated even further research on ...