Tool life enhancement in dry diamond turning of titanium alloys using an eddy current damping and a magnetic field for sustainable manufacturing

Yip, Wai Sze; To, Suet

doi:10.1016/j.jclepro.2017.09.100

Cited by 59 publications

(31 citation statements)

References 37 publications

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“…They estimated axial CF using current signals for further evaluation of FW within high success rate. Yip and To [ 75 ] integrated eddy current damping to reduce vibration for turning of titanium alloy with the purpose of enhancement of tool life.…”

Section: Indirect Tool Condition Monitoring Systemsmentioning

confidence: 99%

See 1 more Smart Citation

A Review of Indirect Tool Condition Monitoring Systems and Decision-Making Methods in Turning: Critical Analysis and Trends

Kuntoğlu

Aslan

Pimenov

et al. 2020

Sensors

190

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The complex structure of turning aggravates obtaining the desired results in terms of tool wear and surface roughness. The existence of high temperature and pressure make difficult to reach and observe the cutting area. In-direct tool condition, monitoring systems provide tracking the condition of cutting tool via several released or converted energy types, namely, heat, acoustic emission, vibration, cutting forces and motor current. Tool wear inevitably progresses during metal cutting and has a relationship with these energy types. Indirect tool condition monitoring systems use sensors situated around the cutting area to state the wear condition of the cutting tool without intervention to cutting zone. In this study, sensors mostly used in indirect tool condition monitoring systems and their correlations between tool wear are reviewed to summarize the literature survey in this field for the last two decades. The reviews about tool condition monitoring systems in turning are very limited, and relationship between measured variables such as tool wear and vibration require a detailed analysis. In this work, the main aim is to discuss the effect of sensorial data on tool wear by considering previous published papers. As a computer aided electronic and mechanical support system, tool condition monitoring paves the way for machining industry and the future and development of Industry 4.0.

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Section: Indirect Tool Condition Monitoring Systemsmentioning

confidence: 99%

“…Even the current sensor indicated promising results for multiple optimization, TCM and FW and tool breakage monitoring in the past studies [ 5 , 6 , 73 , 74 , 75 ]; there is a long way to go in better understanding the structure of this sensor during turning operation.…”

Section: Indirect Tool Condition Monitoring Systemsmentioning

confidence: 99%

A Review of Indirect Tool Condition Monitoring Systems and Decision-Making Methods in Turning: Critical Analysis and Trends

Kuntoğlu

Aslan

Pimenov

et al. 2020

Sensors

190

View full text Add to dashboard Cite

show abstract

“…A current endeavour present in the sustainable machining research is elimination or reduction of lubrication substances, which is highly impactful for economic (reduction of costs), environmental (reduction of hazardous substance control and waste treatment), and social (reduction of health and safety risks to workforce) sustainability improvements. Yip and To [144] resonated with this viewpoint, articulating environmental issues, especially regarding machining of difficult-to-cut materials that have high use rates of lubricants, and associated waste disposal challenges and concerning pollution rates. Nanofluids were established as an emerging research avenue, with a number of nanofluids, such as Al 2 O 3 -MWCNT being proposed as lubricants for sustainability improvements [145][146][147].…”

Section: Sustainability Indicators Studiedmentioning

confidence: 99%

“…Manufacturing cost was the imperative indicator of economic sustainability (mentioned in 37 articles), followed by manufactured product quality (typically surface quality for machining technologies). Tool life was established as another key economic indicator for SM process technology research [144,161], along with manufacturing performance, which entails "tool wear, surface integrity, and chip morphology" for sustainable machining, according to Bordin et al [140]. Processing time was noted as a significant financial parameter, which was also referred to as processing speed or material removal rate by the machining processes.…”

Section: Sustainability Indicators Studiedmentioning

confidence: 99%

Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

Bastas

2021

Sustainability

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Meeting current needs while not sacrificing the future ability to do so as a key sustainability concept is becoming more challenging than ever, with the increasing population rate, energy poverty, global warming, and surging demand for products and services. Manufacturing is in a prime position to address this challenge, with its significant economic contribution to the global GDP and its high influence over the environment and humanity. Sustainable manufacturing technologies research is growing to support our journey towards sustainable development. This article undertook the systematic review of state-of-the-art sustainable manufacturing technologies literature, evidencing the latest themes and trends in this important research avenue. Descriptive and thematic analyses were performed, synthesising the latest advancements in the field. Sustainable manufacturing processes, especially sustainable machining, was established as a key theme, including research endeavours of elimination of lubricants. Various manufacturing systems and process sustainability assessment technologies were noted. Sustainability indicators addressed were critically evaluated. As an outcome, a conceptual framework of sustainable manufacturing technology research was constructed to structure the knowledge acquired and to provoke future thinking. Finally, challenges and future directions were provided for both industrial and academic reader base, stimulating growth in this fruitful research stream.

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“…Vibration isolation systems can be divided into two kinds in general: passive isolation systems and active isolation systems [5,6]. Passive isolation systems cannot require external power sources and control systems during the action, which operate with negative work to consume the kinetic energy for vibration isolation systems [7][8][9]. They have been extensively used to isolate vibration because of the simple structure and the low cost [10][11][12].…”

Section: Introductionmentioning

confidence: 99%

Active Control Method Based on Equivalent Stiffness and Damping Coefficient for an Electromagnetic Isolation System

Zhang

Zhuan

2020

Applied Sciences

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For improving the performance of an electromagnetic isolation system with reasonable parameters and avoid the parameter tuning problem of a PID controller, an active control method is put forward based on equivalent stiffness and damping coefficient. In this paper, the range of equivalent stiffness coefficient and damping coefficient of the electromagnetic force are calculated based on the required range of dynamic performance indexes. According to the nonlinear expression between electromagnetic force and coil current and gap, the relationships between the coil current and equivalent stiffness coefficient and damping coefficient are established. Then, the equivalent stiffness coefficient and damping coefficient can be satisfied by the controlled current in different gaps for meeting the required dynamic performance indexes. For reducing the maximum overshoot and the number of oscillations of the system, the active control method with the piecewise equivalent stiffness and damping coefficient is proposed based on the piecewise control strategy to realize the variable control parameters of the isolation system. Simulation and experimental results verify that the control method based on the equivalent stiffness and damping coefficient can obtain the desired dynamic performance indexes and the proposed control method with the piecewise strategy can not only reduce the setting time of the system, but also ensure the stability of the system.

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Tool life enhancement in dry diamond turning of titanium alloys using an eddy current damping and a magnetic field for sustainable manufacturing

Cited by 59 publications

References 37 publications

A Review of Indirect Tool Condition Monitoring Systems and Decision-Making Methods in Turning: Critical Analysis and Trends

A Review of Indirect Tool Condition Monitoring Systems and Decision-Making Methods in Turning: Critical Analysis and Trends

Sustainable Manufacturing Technologies: A Systematic Review of Latest Trends and Themes

Active Control Method Based on Equivalent Stiffness and Damping Coefficient for an Electromagnetic Isolation System

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