Tool wear and its effect on the surface integrity and fatigue behavior in high-speed ultrasonic peening milling of Inconel 718

Yin, Xiaoming; Liu, Yihang; Shicai, Zhao; Li, Xun; Zhang, Deyuan

doi:10.1016/j.triboint.2022.108070

Cited by 17 publications

(5 citation statements)

References 53 publications

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“…Yin et al [ 119 ] assessed TiAlN-coated carbide tools used in the experiment and compared TL, TW types and mechanisms in the different wear states in high-speed UPM and CM of INCONEL ® 718. The influence of different TW states on R a and fatigue performance was systematically analysed.…”

Section: Literature Reviewmentioning

confidence: 99%

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An In-Depth Exploration of Unconventional Machining Techniques for INCONEL® Alloys

Pedroso,

Sebbe,

Silva

et al. 2024

Materials

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Build-up-edge (BUE), high-temperature machining and tool wear (TW) are some of the problems associated with difficult-to-machine materials for high-temperature applications, contributing significantly to high-cost manufacturing and poor tool life (TL) management. A detailed review of non-traditional machining processes that ease the machinability of INCONEL®, decrease manufacturing costs and suppress assembly complications is thus of paramount significance. Progress taken within the field of INCONEL® non-conventional processes from 2016 to 2023, the most recent solutions found in the industry, and the prospects from researchers have been analysed and presented. In ensuing research, it was quickly noticeable that some techniques are yet to be intensely exploited. Non-conventional INCONEL® machining processes have characteristics that can effectively increase the mechanical properties of the produced components without tool-workpiece contact, posing significant advantages over traditional manufacturing.

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Section: Literature Reviewmentioning

confidence: 99%

“…Figure 34. Comparison of surface topographies achieved through conventional manufacturing (CM) and ultrasonic peening milling (UPM)[119].…”

mentioning

confidence: 99%

An In-Depth Exploration of Unconventional Machining Techniques for INCONEL® Alloys

Pedroso,

Sebbe,

Silva

et al. 2024

Materials

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“…Reproduced with permission. [296,297,299,301] Copyright 2018, 2020, 2022, 2023, Elsevier. f) Schematic illustrations for surface treatments of LSP and UNSM, and EBSD maps for the samples treated by LSP, UNSM, and a combination of LSP and UNSM.…”

Section: Microstructure Modificationmentioning

confidence: 99%

“…Surface treatment has many types, [295] such as ultrasonic nanocrystal surface modification (UNSM) treatment, [296] ultrasonic-assisted abrasive-belt-ground (UAABG), [297] SP, [298] ultrasonic peening milling, [299] SMAT, [300] and normal machining process, as exhibited in Figure 25b-e. [296,297,299,301] UNSM technology employs ultrasonic energy to process metal material surface through a tool. As a result, serious plastic deformation occurs on the surface of the material, and a certain depth of metamorphic layer is formed with residual stress creating.…”

Section: Surface Quality Improvementmentioning

confidence: 99%

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Review on Fatigue of Additive Manufactured Metallic Alloys: Microstructure, Performance, Enhancement, and Assessment Methods

Liu,

Yu,

Guo

et al. 2023

Advanced Materials

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Additive manufacturing (AM), which is a process of building objects in a layer‐upon‐layer fashion from designed models, has received unprecedented attention from research and industry because it offers outstanding merits of flexibility, customization, reduced buy‐to‐fly ratio, and cost‐effectiveness. However, the fatigue performance of safety‐critical industrial components fabricated by AM is still far below that obtained from conventional methods. This review discusses the microstructural heterogeneities, randomly dispersed defects, poor surface quality, and complex residual stress generated during the AM process that can negatively impact the fatigue performance of as‐printed parts. The difference in microstructural origin of fatigue failure between conventionally manufactured and printed metals is reviewed with particular attention to the effects of the trans‐scale microstructures on AM fatigue failure mechanisms. Various methods for mitigating the fatigue issue, including pre‐process, inter‐process and post‐process treatments, are illustrated. Empirical, semi‐empirical and microstructure‐sensitive models are presented to predict fatigue strength and lifetime. Summary and outlooks for future development of the fatigue performance of AM materials are provided.This article is protected by copyright. All rights reserved

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A Brief Review of Injection-Mould Materials Hybrid Manufacturing Processes

Nogueira,

Pedroso,

Sousa

et al. 2023

Lecture Notes in Mechanical Engineering

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Tool wear and its effect on the surface integrity and fatigue behavior in high-speed ultrasonic peening milling of Inconel 718

Cited by 17 publications

References 53 publications

An In-Depth Exploration of Unconventional Machining Techniques for INCONEL® Alloys

An In-Depth Exploration of Unconventional Machining Techniques for INCONEL® Alloys

Review on Fatigue of Additive Manufactured Metallic Alloys: Microstructure, Performance, Enhancement, and Assessment Methods

A Brief Review of Injection-Mould Materials Hybrid Manufacturing Processes

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