Tool wear in laser ultrasonically combined turning of tungsten carbide with PCD tools

Changjuan, Zhang; Jiao, Feng

doi:10.1007/s00170-020-06260-3

Cited by 12 publications

(4 citation statements)

References 30 publications

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“…The results of their study demonstrated that this hybrid process effectively reduced the cutting forces and surface roughness, improved the plastic removal capacity, and decreased the surface damage and SSD. In a separate investigation, Jiao et al [184,185] conducted a study on the behavior of PCD tools during the turning of tungsten carbides. In their research, they applied ultrasonic vibration to the tools and utilized laser-induced heating on the workpieces.…”

Section: Hybrid Nontraditional Energy-assisted Turningmentioning

confidence: 99%

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Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

Zhao,

Ding

et al. 2024

Int. J. Extrem. Manuf.

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Difficult-to-cut materials such as titanium alloys, high-temperature alloys, metal/ceramic/polymer-matrix composites, hard and brittle materials, as well as geometrically complex components such as thin-walled structures, micro channels and complex surfaces, are widely used in aerospace community. Mechanical machining is the main material removal process and responsible for the vast majority of material removal for aerospace components. Nevertheless, it encounters many problems in terms of severe and rapid tool wear, low machining efficiency, and deteriorated surface integrity. Nontraditional energy-assisted mechanical machining is a hybrid process in which nontraditional energies, e.g., vibration, laser, electric, etc., are applied to improve the machinability of local material and decrease burden of mechanical machining. It provides a feasible and promising way for improving machinability and surface quality, reducing process forces, and prolonging tool life, etc. However, systematic reviews of this technology are lacking with respect to the current research status and development direction. This paper reviews recent progress in nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community. It focuses on the processing principles, material responses under nontraditional energy, resultant forces and temperatures, material removal mechanisms and applications of these processes including vibration-, laser-, electric-, magnetic-, chemical-, cryogenic cooling-, and hybrid nontraditional energies-assisted mechanical machining. Eventually, a comprehensive summary of the principles, advantages and limitations for each hybrid process is provided, and future perspectives on forward design, device development and sustainability of nontraditional energy-assisted mechanical machining processes are discussed.

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Section: Hybrid Nontraditional Energy-assisted Turningmentioning

confidence: 99%

Section: Hybrid Nontraditional Energy-assisted Drillingmentioning

confidence: 99%

Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

Zhao,

Ding

et al. 2024

Int. J. Extrem. Manuf.

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“…Although the softening of the material extends the lifespan of the tool, the wear pattern and elemental composition of both the tool surface and processed surface remain consistent across different processes, with mechanical wear being the primary contributing factor [ 215 ]. Notably, micro chipping is noticeable on the front cutting edge, and shallow micro grooves are present along the cutting direction on the rear cutting edge [ 216 ]. Moreover, the cutting speed and laser power have no influence on the rate of tool wear [ 217 ].…”

Section: Hybrid Machining Of Sicp/almentioning

confidence: 99%

A Review on Machining SiCp/Al Composite Materials

Chen,

Ding,

Zhang

et al. 2024

Micromachines

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SiCp/Al composite materials are widely used in various industries such as the aerospace and the electronics industries, primarily due to their excellent material properties. However, their machinability is significantly weakened due to their unique characteristics. Consequently, efficient and precise machining technology for SiCp/Al composite materials has become a crucial research area. By conducting a comprehensive analysis of the relevant research literature from both domestic and international sources, this study examines the processing mechanism, as well as the turning, milling, drilling, grinding, special machining, and hybrid machining characteristics, of SiCp/Al composite materials. Moreover, it summarizes the latest research progress in composite material processing while identifying the existing problems and shortcomings in this area. The aim of this review is to enhance the machinability of SiCp/Al composite materials and promote high-quality and efficient processing methods.

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“…Tungsten carbide is a common hard and brittle material, which widely used in industrial cutting and forming tools. This is primarily due to its exceptional physical and mechanical properties, such as high hardness, strength, toughness, wear resistance, and chemical stability [1]. However, the material's brittleness and low fracture toughness make it challenging to process, resulting in poor surface finish, significant tool wear, and high processing costs [2].…”

Section: Introductionmentioning

confidence: 99%

Experimental study on in-situ laser-assisted turning of tungsten carbide by diamond tool

Zou,

Shi,

Zhang

et al. 2023

Ninth International Conference on Mechanical Engineering, Materials, and Automation Technology (MMEAT 2023)

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The conventional single-point diamond turning of tungsten carbide has low efficiency and serious tool wear. Therefore, in this paper, a self-designed in-situ laser-assisted turning device was used to machine tungsten carbide, and the effects of spindle speed and laser power on the machined surface quality were investigated in the machining. The experimental results show that the machined surface quality becomes better as the spindle speed increases, and the laser-assisted turning can improve the machined surface quality, but the excessive laser power will cause surface damage and tool wear.

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Tool wear in laser ultrasonically combined turning of tungsten carbide with PCD tools

Cited by 12 publications

References 30 publications

Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

Nontraditional energy-assisted mechanical machining of difficult-to-cut materials and components in aerospace community: a comparative analysis

A Review on Machining SiCp/Al Composite Materials

Experimental study on in-situ laser-assisted turning of tungsten carbide by diamond tool

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