The
present study targets one of the grand challenges of electrochemical hydrogen
production: a durable and cost-effective oxygen-evolution catalyst. We present
a thin-film composite electrode with a unique morphology and an ultra-low
loading of iridium that has extraordinary electrocatalytic properties. This is
accomplished by the electrochemical growth of a defined, high-surface-area
titanium oxide nanotubular film followed by the nitridation and effective
immobilization of iridium nanoparticles. The applicative relevance of this
production process is justified by a remarkable oxygen-evolution reaction (OER)
activity and high stability. Due to the confinement inside the pores and the
strong metal-support interaction (SMSI) effects, the OER exhibited a higher
turnover. The high durability is achieved by self-passivation of the titanium
oxynitride (TiON) surface layer with TiO<sub>2</sub>, which in addition also
effectively embeds the Ir nanoparticles, while still keeping them electrically
wired. An additional contribution to the enhanced durability comes from the
nitrogen atoms, which according to our DFT calculations reduce the tendency of
the Ir nanoparticles to grow. We also introduce an advanced electrochemical
characterization platform for the in-depth study of thin-film electrodes.
Namely, the entire process of the TiON-Ir electrode’s preparation and the
electrochemical evaluation can be tracked with scanning electron microscopy,
X-ray diffraction (XRD) and X-ray photoelectron spectroscopy (XPS) at identical
locations. In general, the novel experimental approach allows for the unique
morphological, structural and compositional insights into the preparation and
electrocatalytic performance of thin films, making it useful also outside
electrocatalysis applications.