Methane oxychlorination
(MOC) is a promising reaction for the production
of liquefied methane derivatives. Even though catalyst design is still
in its early stages, the general trend is that benchmark catalyst
materials have a redox-active site, with, e.g., Cu2+, Ce4+, and Pd2+ as prominent showcase examples. However,
with the identification of nonreducible LaOCl moiety as an active
center for MOC, it was demonstrated that a redox-active couple is
not a requirement to establish a high activity. In this work, we show
that Mg2+–Al3+-based mixed-metal oxide
(MMO) materials are highly active and stable MOC catalysts. The synergistic
interaction between Mg2+ and Al3+ could be exploited
due to the fact that a homogeneous distribution of the chemical elements
was achieved. This interaction was found to be crucial for the unexpectedly
high MOC activity, as reference MgO and γ-Al2O3 materials did not show any significant activity. Operando
Raman spectroscopy revealed that Mg2+ acted as a chlorine
buffer and subsequently as a chlorinating agent for Al3+, which was the active metal center in the methane activation step.
The addition of the redox-active Eu3+ to the nonreducible
Mg2+–Al3+ MMO catalyst enabled further
tuning of the catalytic performance and made the EuMg3Al
MMO catalyst one of the most active MOC catalyst materials reported
so far. Combined operando Raman/luminescence spectroscopy revealed
that the chlorination behavior of Mg2+ and Eu3+ was correlated, suggesting that Mg2+ also acted as a
chlorinating agent for Eu3+. These results indicate that
both redox activity and synergistic effects between Eu, Mg, and Al
are required to obtain high catalytic performance. The importance
of elemental synergy and redox properties is expected to be translatable
to the oxychlorination of other hydrocarbons, such as light alkanes,
due to large similarities in catalytic chemistry.