In this work, a mathematical heat transfer model of a walking-beam type reheating furnace has been developed. The model can predict the heat flux distribution within the furnace and the temperature distribution in the slab throughout the reheating furnace process by considering the heat exchange between the slab and its surroundings in the furnace, including the radiant heat transfer among the slabs, the skids, the hot gases and the furnace wall as well as the gas convection heat transfer in the furnace. The furnace filled with hot combustion gases such as H 2 O, CO 2 , O 2 , and N 2 is modeled as radiating medium with spatially varying temperature. After the predictions of the present model were compared with the data from an in situ measurement in the furnace, the effect of the skids on the slab heating, the heat transfer characteristics and temperature behavior of the slab were investigated by changing such parameters as residence time and emissivities of the slab and the furnace wall.KEY WORDS: reheating furnace; steel slab heating; radiative heat flux; convective heat flux; skid mark formation; finite volume method.
1325© 2008 ISIJ considering the quasi-steady two dimensional heat transfer transverse to the marching direction of the slab in the reheating furnace. Recently, Kim 5) developed a heat transfer model to predict the transient heating of the slab in a directfired walking-beam type reheating furnace by considering thermal radiation. This model is simple and accurate but requires less computational time than the first approach.In the work, a mathematical heat transfer model is suggested in order to predict the heat flux impinging on the slab surface and thereby temperature distribution inside the slab, which can be categorized as the second approach. In other words, firstly, the total heat flux including radiative and convective heat flux is calculated in the furnace gas field by using the experimental data related to the temperature and concentration distributions of the furnace gas as well as the temperature distribution of the furnace wall, and then the heat conduction analysis of the slab is performed by applying the total heat flux as the boundary condition of the transient heat conduction equation. Therefore, the model can predict the thermal behavior of the slab throughout the furnace.The furnace in this paper is modeled as radiating medium with spatially varying temperature and is filled with hot combustion gases that consist of H 2 O, CO 2 , O 2 , and N 2 , and have highly spectral radiative characteristics. Accordingly, the weighted sum of gray gas model (WSGGM) 6) is used to consider the nongray behavior of the combustion gases. In the following sections, after describing the methodology adopted here for the prediction of furnace processes within the reheating furnace, the effects of such parameters as the furnace charging speed (or residence time) and emissivities of the slab and furnace wall on the heat transfer characteristics and thermal behavior of the slab are investigated. Finally, ...