Solution-processed
few-layer graphene flakes, dispensed to rotating
and sliding contacts via liquid dispersions, are gaining increasing
attention as friction modifiers to achieve low friction and wear at
technologically relevant interfaces. Vanishing friction states, i.e.,
superlubricity, have been documented for nearly-ideal nanoscale contacts
lubricated by individual graphene flakes. However, there is no clear
understanding if superlubricity might persist for larger and morphologically
disordered contacts, as those typically obtained by incorporating
wet-transferred solution-processed flakes into realistic microscale
contact junctions. In this study, we address the friction performance
of solution-processed graphene flakes by means of colloidal probe
atomic force microscopy. We use a state-of-the-art additive-free aqueous
dispersion to coat micrometric silica beads, which are then sled under
ambient conditions against prototypical material substrates, namely,
graphite and the transition metal dichalcogenides (TMDs) MoS2 and WS2. High resolution microscopy proves that the random
assembly of the wet-transferred flakes over the silica probes results
into an inhomogeneous coating, formed by graphene patches that control
contact mechanics through tens-of-nanometers tall protrusions. Atomic-scale
friction force spectroscopy reveals that dissipation proceeds via
stick–slip instabilities. Load-controlled transitions from
dissipative stick–slip to superlubric continuous sliding may
occur for the graphene–graphite homojunctions, whereas single-
and multiple-slips dissipative dynamics characterizes the graphene–TMD
heterojunctions. Systematic numerical simulations demonstrate that
the thermally activated single-asperity Prandtl–Tomlinson model
comprehensively describes friction experiments involving different
graphene-coated colloidal probes, material substrates, and sliding
regimes. Our work establishes experimental procedures and key concepts
that enable mesoscale superlubricity by wet-transferred liquid-processed
graphene flakes. Together with the rise of scalable material printing
techniques, our findings support the use of such nanomaterials to
approach superlubricity in micro electromechanical systems.