Turbo generator vibration source identification based on operational transfer path analysis technology

Abstract

Unstable vibrations in rotating machinery can stem from various causes, making it challenging to determine their origins. This research introduces the operational transfer path analysis method (OTPA) as a means to identify the causes of turbo generator vibrations. The model takes operational parameters, such as power and current, as input, and the vibration amplitude as output, to establish the source analysis model. To address the ill-conditioned input matrix, the singular value decomposition method is employed. By solving the transmissibility matrix and analyzing parameter contributions, the primary factors influencing vibration are identified. This method is applied to analyze the vibration sources in a 660 MW turbine generator unit. The generator experienced unstable vibration of unknown origin for a certain period. Operational transfer path analysis revealed that hydrogen pressure, hydrogen temperature, and bearing temperature significantly impacted the vibrations. Thermal imbalances and shaft misalignment in the generator rotor were inferred as the likely causes. Through adjustments to hydrogen pressure and temperature, the generator vibration was controlled until the next overhaul. Subsequent maintenance revealed partial blockage of the hydrogen ventilation holes, leading to rotor thermal imbalances. The feasibility of this method was confirmed. The objective of this study is to present an effective data-driven model for identifying the main influential parameters among numerous variables. This model can be applied to intelligent fault diagnosis in power generation units.

Optimization Model of Vibrodiagnostic Maintenance of Turbogenerators

“…To perform the general form of the transfer function of the optimal model, it was necessary to determine the expressions from the sub-model 𝑁 𝑖 , which are included in the locations of the vibration level measurement points 𝑆 1 and 𝑆 2 (turbo feed pump and turbo oil pump): 𝑡, (22) where:…”

“…Vibrodiagnostics is a support tool for ensuring the necessary reliability with the lowest possible cost of production, exploitation, and preventive maintenance [21]. Also, it implies knowledge of theory and models of process organization, diagnosis of turbogenerator components, principles of functioning, and use of diagnostic tools [22].…”