Turning with Rotary Tools

Ueda, Takashi

doi:10.1007/978-3-642-20617-7_16678

Cited by 2 publications

(1 citation statement)

References 8 publications

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“…The further development of RC proceeded in accordance with the advanced machining methods, e.g. the usage of NC machine tools [18,19,20,21,22]. However, no research on the obtaining of helical surfaces by means of RC has been conducted thus far.…”

Section: Introductionmentioning

confidence: 99%

Mathematical Model of Rotary Machined Helical Surfaces

Popov

2021

MATEC Web Conf.

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The rotary cutting method of materials has a number of advantages over the existing traditional cutting methods, e.g. temperature decrease in the cutting zone, also noncumulative blade wear. Due to its high durability, the rotary tool allows processing hardened and difficult-to-machine materials, high-temperature alloys, as well as composite and laminated materials. However, this machining method is usually not applied for machining various shaped surfaces, which is mainly due to the lack of mathematical calculation of the resulting profiles, and the absence of a wide variety of methods for rotary tools installation. The article discusses the mathematical foundation of the resulting profile when processing helical surfaces when processing the flanks of rotary tools.

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Section: Introductionmentioning

confidence: 99%

Mathematical Model of Rotary Machined Helical Surfaces

Popov

2021

MATEC Web Conf.

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The Effect of Cutting Parameters on Surface Roughness and Morphology of Ti-6Al-4V ELI Titanium Alloy during Turning with Actively Driven Rotary Tools

Harun

Burhanuddin

Ibrahim

2022

JMMP

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The titanium alloy Ti-6Al-4V ELI is most commonly used for medical implant products because it is corrosion resistant, high strength, and lightweight. In actuality, the temperature will be very high during the machining of this material. This will accelerate the tool wear and affect the surface roughness. Turning with the Actively Driven Rotary Tool (ADRT) has been proven to decrease the cutting temperature so that it is suitable for machining the Ti-6Al-4V ELI. This study focuses on investigating the surface roughness and morphology of Ti-6Al-4V ELI when turning with the ADRT. The surface roughness was measured using the surface profile tester, while the surface morphology was observed using a Scanning Electron Microscope (SEM). The turning with ADRT parameters consisting of the tool diameter, cutting speed, tool revolution speed, feed, and tool inclination angle were analyzed for their effects on the surface roughness. Results show that the cutting speed and tool inclination angle have a significant effect, with a contribution effect of about 67% on the average surface roughness (Ra). The increasing cutting speed resulted in the increased average surface roughness (Ra). The average surface roughness (Ra) also increased with an increasing tool inclination angle. Moreover, no physical damage was observed, such as cracks, micro-pits, and a white layer on the material’s surface morphology.

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Turning with Rotary Tools

Cited by 2 publications

References 8 publications

Mathematical Model of Rotary Machined Helical Surfaces

Mathematical Model of Rotary Machined Helical Surfaces

The Effect of Cutting Parameters on Surface Roughness and Morphology of Ti-6Al-4V ELI Titanium Alloy during Turning with Actively Driven Rotary Tools

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