Ultrasonic non-destructive testing (NDT) is one of the
prominent field involving inspection to evaluate defects, cracks,
deposition or fusion of welding materials and dimensional
measurements of the test piece(s). Ultrasonic immersion scanning
systems are useful for various industrial and metrological
applications. The conventional immersion system uses a dedicated
pulser receiver module for the excitation and detection of signal
from transducer and a fast analog data acquisition card (DAQ) to
acquire the raw data into computer. Rigorous digital signal
processing and filtering is used to extract desired information from
the raw data. In the present work, development of an ultrasonic
immersion C-scan testing system, intended for industrial and
metrological applications, is described. The developed system uses a
commercial ultrasonic flaw detector (UFD) for the data acquisition
rather than using pulser receiver and DAQ card to acquire ultrasonic
information. The software for the same has been developed in Visual
Basic .NET framework to control all five servo motor based axes of
the ultrasonic immersion scanning tank. The developed software scans
the sample automatically with parameters specified by the user. The
parameters include echo amplitude, echo location, separation between
two echoes, and ultrasonic attenuation. The developed software
generates the data files that can later be used for further analysis
using suitable data analysis software such as Origin or MS
excel. The functionality of the developed system has been tested for
the detection of flaws present in the material, testing for
thickness variation and ultrasonic attenuation. The developed system
is capable of detecting the location of defects within the
resolution of ±0.01 mm. Ultrasonic transducer movement
resolution of ±0.01 mm over the sample, results in to
generation of a high quality image.