Topographical cues play an important role in directing
cell behavior,
and thus, extensive research efforts have been devoted to fabrication
of surface patterns and exploring the contact guidance effect. However,
engineering high-resolution micropatterns directly onto metallic implants
remains a grand challenge. Moreover, there still lacks evidence that
allows translation of in vitro screening to in vivo tissue response.
Herein, we demonstrate a fast, cost-effective, and feasible approach
to the precise fabrication of shape- and size-controlled micropatterns
on titanium substrates using a combination of photolithography and
inductively coupled plasma-based dry etching. A titanium TopoChip
containing 34 microgrooved patterns with varying geometry parameters
and a flat surface as the control was designed for a high-throughput
in vitro study of the contact guidance of osteoblasts. The correlation
between the surface pattern dimensions, cell morphological characteristics,
proliferation, and osteogenic marker expression was systematically
investigated in vitro. Furthermore, the surface with the highest osteogenic
potential in vitro along with representative controls was evaluated
in rat cranial defect models. The results show that microgrooved pattern
parameters have almost no effect on osteoblast proliferation but significantly
regulate the cell morphology, orientation, focal adhesion (FA) formation,
and osteogenic differentiation in vitro. In particular, a specific
groove pattern with a ridge width of 3 μm, groove width of 7
μm, and depth of 2 μm can most effectively align the cells
through regulating the distribution of FAs, resulting in an anisotropic
actin cytoskeleton, and thereby promoting osteogenic differentiation. In vivo, microcomputed tomography and histological analyses
show that the optimized pattern can apparently stimulate new bone
formation. This study not only offers a microfabrication method that
can be extended to fabricate various shape- and size-controlled micropatterns
on titanium alloys but also provides insight into the surface structure
design of orthopedic and dental implants for enhanced bone regeneration.