The sugarcane industrial sector is one of the main Brazilian economic activities due to its high efficiency and competitiveness, producing ethanol and sugar for internal and external markets. On the other hand, green hydrogen, produced from renewable energy, has emerged as a promising climate-neutral energy carrier over the last years; thus, several countries have published hydrogen roadmaps and are supporting the development of a hydrogen economy. Currently, hydrogen is produced mainly from natural gas through a reformation process; the refineries and the chemical industry are the main hydrogen consumers on the demand side. This hydrogen, produced from natural gas or methane without capturing the greenhouse gases made in the process, is classified as Grey hydrogen. In this way, in this study, the integration of Green hydrogen production into the conventional ethanol and sugar production process is proposed to use in the hydrotreatment of bio-oil produced via fast pyrolysis of sugarcane straw. Nevertheless, the sustainability and efficiency of the integrated process depend on the route adopted for hydrogen production. Thus, this study aims to perform an energy evaluation of different routes of hydrogen production and their integration into the ethanol and sugar production process from sugarcane. The different alternatives evaluated are: i) electrolysis using the surplus electricity in the process; ii) steam reforming of biogas produced from vinasse; iii) steam reforming of part of the ethanol produced. Furthermore, the impacts on the cogeneration system of the production process will also be evaluated.From the evaluated cases, ethanol reforming presented the lowest water consumption (14.1 L/t cane) and the lowest impact in cogeneration system (-6.3% in surplus electricity). Nevertheless Case III requires the consumption of 27.7% of the total ethanol produced in the mill.