Due to the complex rotor design of reluctance synchronous machines, a
finite element analysis is essential for the accurate calculation of
machine relevant performance objectives. Reluctance synchronous machines
tend to have a large torque ripple, if this objective is not considered
during the machine design. This necessitates a large number of
simulation steps, resulting in a high computational burden and a long
simulation time per design evaluation. Therefore, an efficient
optimization algorithm is required. This paper proposes a complete
framework for single-objective machine design optimization using
Gaussian process regression and Bayesian optimization. Focusing on
reluctance synchronous machine design, different kernel functions
(squared exponential, Matern, rational quadratic) and hyperparameter
configurations ´ are assessed for regression accuracy of the
optimization objectives mean torque, torque ripple, and power factor.
The impact of noise in the input data on the regression results is also
investigated. Bayesian optimization with the infill criterion Expected
Improvement is finally used to perform machine design optimization for
18 design variables. Bayesian optimization outperforms the classical
algorithms such as genetic or particle swarm algorithms. It results in a
faster design optimization, even for such a high number of design
variables.