Uneven distribution characteristics of contact force of large-sized non-asbestos brake pad

Abstract

Large-sized non-asbestos brake pad is used in the brake system of mine hoister. During the braking process, uneven contact force distribution in the contact surface will occur, which accordingly leads to uneven wear and a shortened service life of the brake pad. To reveal contact force variation laws of large-sized brake pad during the braking process, using the software package ADINA, the braking process was simulated in this work. The results show that (1) the contact forces gradually present saddle-shaped distributions along the radial and tangent directions of the disk, and the temperature does not increase with the radius of the disk; (2) the contact forces increase with the nominal normal pressure, but not linearly, and nominal normal pressure should not be higher than 0.6 MPa when the initial speed is equal to 10 m/s; (3) both the contact forces and their increasing speed increase with the initial speed of the disk, but not linearly, and the initial speed should not be higher than 10 m/s when the nominal normal pressure is equal to 0.6 MPa. Correctness of the theoretical analysis was verified by brake experiments. Achievements of this work provide the theoretical basis for optimal design of the large-sized non-asbestos brake pad.

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“…Qingrui et al investigated the nonuniform wear and shorter lifespan of sizable nonasbestos brake pads. The brake pad was modeled and simulated on the ADINA software, and simulations were carried out to find the effects of radius, pressure, velocity, and temperature on the wear characteristics of the pads [10]. Results showed that the nonuniform distribution of temperatures and contact forces leads to uneven surface wear of the pads, thereby reducing the stability of the brake pads.…”