Carbon
capture and utilization play important roles in
reducing
climate change. A promising way is to directly convert CO2 to valuable fuels through electrochemical reaction using renewable
energy. In the present research, a thin layer of a nanocatalyst network
on a gas diffusion layer was prepared by incorporating Ag-nanoparticles
into Cu-nanowires, which was used as the cathode electrode for CO2 reduction reaction (CO2RR). The catalyst was evaluated with
an alkaline membrane electrolyte assembly (MEA), which is called a
zero gap electrolyzer. A high-performing catalyst of Cu–Ag
was identified, containing 37% Cu and 63% Ag (Cu@Ag-63). The Faradaic
and energy efficiencies of CO2RR vary with operational temperature
ranging from 20 to 60 °C at a cell voltage of 3.0 V, with the
Faradaic and energy efficiencies decreasing from 89 to 52% and from
38 to 23%, respectively. The highest catalytic current density of
153 mA/cm2 for total CO2RR products was observed at 60
°C. The catalytic stability of an MEA with Cu@Ag-63 as the cathode
catalyst was evaluated by chronopotentiometric operation at 30 °C
and periodically measuring the gas products with a gas chromatograph.
94% Faradaic and 38% energy efficiencies of CO2RR were obtained during
continuous long-term operation at 80 mA/cm2 and 3.0 V.
Halting the CO2RR reaction for a period of time and then resuming
operation of the reactor greatly enhanced C2H4 production and lowered CO production. The Faradaic efficiency of
C2H4 increased from 33 to 60%; but the Faradaic
efficiency of CO decreased from 60 to 22%. The internal chemical variations
during resting time are unclear at the cathode surface, which is probably
relevant to nanosized Cu particles’ oxidation and reduction
again after resuming the applied negative potential, leading to the
catalyst/electrolyte interface being renewed. The fresh catalyst/electrolyte
interface greatly facilitated C–C coupling.