Polymer foams (PFs) are among the most industrially produced
polymeric
materials, and they are found in applications including aerospace,
packaging, textiles, and biomaterials. PFs are predominantly prepared
using gas-blowing techniques, but PFs can also be prepared from templating
techniques such as polymerized high internal phase emulsions (polyHIPEs).
PolyHIPEs have many experimental design variables which control the
physical, mechanical, and chemical properties of the resulting PFs.
Both rigid and elastic polyHIPEs can be prepared, but while elastomeric
polyHIPEs are less commonly reported than hard polyHIPEs, elastomeric
polyHIPEs are instrumental in the realization of new materials in
applications including flexible separation membranes, energy storage
in soft robotics, and 3D-printed soft tissue engineering scaffolds.
Furthermore, there are few limitations to the types of polymers and
polymerization methods that have been used to prepare elastic polyHIPEs
due to the wide range of polymerization conditions that are compatible
with the polyHIPE method. In this review, an overview of the chemistry
used to prepare elastic polyHIPEs from early reports to modern polymerization
methods is provided, focusing on the applications that flexible polyHIPEs
are used in. The review consists of four sections organized around
polymer classes used in the preparation of polyHIPEs: (meth)acrylics
and (meth)acrylamides, silicones, polyesters and polyurethanes, and
naturally occurring polymers. Within each section, the common properties,
current challenges, and an outlook is suggested on where elastomeric
polyHIPEs can be expected to continue to make broad, positive impacts
on materials and technology for the future.