Controlling
polymer film solubility is of fundamental and practical
interest and is typically achieved by synthetically modifying the
polymer structure to insert reactive groups. Here, we demonstrate
that the addition of fullerenes or its derivatives (C60 or phenyl-C61-butyric acid methyl ester, PCBM) to polymers, followed
by ultraviolet (UV) illumination can change the film solubility. Contrary
to most synthetic polymers, which dissolve in organic solvents but
not in water, the fullerene-doped polymer films (such as polystyrene)
can dissolve in water yet remain stable in organic solvents. This
photoswitchable solubility effect is not observed in either film constituents
individually and is derived from a synergy of photochemistries. First,
polymer photooxidation generates macroradicals which cross-link with
radical-scavenging PCBM, thereby contributing to the films’
insolubility in organic solvents. Second, light exposure enhances
polymer photooxidation in the presence of PCBM via the singlet oxygen
pathway. This results in polymer backbone scission and formation of
photooxidized products which can form hydrogen bonds with water, both
contributing to water solubility. Nevertheless, the illuminated doped
polymer thin films are mechanically robust, exhibiting significantly
increased modulus and density compared to their pristine counterpart,
such that they can remain intact even upon sonication in conventional
organic solvents. We further demonstrate the application of this solubility-switching
effect in dual tone photolithography, via a facile, economical, and
environmentally benign solution-processing route made possible by
the photoactive nature of polymer–PCBM thin films.