Although the use of compressible drilling fluids is experiencing growth, the flow behavior and stability properties of drilling foams are more complicated than those of conventional fluids. In contrast with conventional mud, the physical properties of foam change along the wellbore. Foam physical and thermal properties are strongly affected by pressure and temperature. Many problems associated with field applications still exist, and a precise characterization of the rheological properties of these complex systems needs to be performed. The accurate determination of the foam properties in circulating wells helps to achieve better estimation of foam rheology and pressure.
A computer code is developed to process the data and closely simulate the pressure during drilling a well. The model also offers a detailed discussion of many aspects of foam drilling operations and enables the user to generate many comparative graphs and tables. The effects of some important parameters such as: back-pressure, rate of penetration, cuttings concentration, cuttings size, and formation water influx on pressure, injection rate, and velocity are presented in tabular form.
A discretized heat transfer model is formulated with an energy balance on a control volume in the flowing fluid. The finite difference model (FDM) is used to write the governing heat transfer equations in discretized form. A detailed discussion on the determination of heat transfer coefficients and the solution approach is presented.
Introduction
Stable foam could be described as a special type of aerated drilling fluids. Foam is made up of a mixture of incompressible fluids injected with compressed air or other gases. In foam as a gas-liquid dispersion the incompressible fluid is the continuous phase and the gas is the discontinuous phase. The incompressible component is usually the mixture of treated fresh water and a surfactant foaming agent. Additives and foaming agents such as polymers, graphite, and asphalt can be added to the foam as viscosifiers, stabilizers, lubricants, and corrosion inhibitors. The compressible component is usually air, nitrogen, natural gases, and rarely CO2.