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Horizontal completion technology has progressed dramatically over the last six years, with the latest technical barriers being eclipsed with open-hole technology. These completions have allowed multiple zones to be fractured and the benefits of utilizing open-hole horizontal completion technology have been well documented. The efficiencies and benefits of utilizing open-hole completion with mechanical isolation, has lead to the operational benefits of multiple fracturing operations being pumped in one continuous operation equating to time savings, more efficient fractures, faster cleanup and less safety hazards. Conventional methods of cementing a liner in place, perforating, fracturing and repeating the process for the number of stages required can be very time consuming with added expense of removing the frac plugs with coiled tubing after the operations have been completed.When drilling a horizontal well, there are two preferred completion options. First, the horizontal section can be completed open-hole or with slotted/preperforated liner. In these completions effective stimulation along the horizontal wellbore is almost impossible. The second completion system, cased/perforated liner, requires cementing the production liner and running multiple isolation systems to effectively treat different sections of the wellbore. Multiple coiled tubing trips and multiple rigup and rig-down of the stimulation equipment is required. These multi-stage horizontal completions take weeks to complete at high costs and elevated risks. Ultimately, the high completion costs or the lack of production due to ineffective stimulation make many reservoirs uneconomical to exploit. This paper will discuss the new completion designed specifically for open-hole fracturing of both sandstone and carbonate reservoirs. This innovative, field proven system greatly increases the effectiveness of fracturing operations by segmenting the lateral and producing mechanical isolation points in the wellbore using the high performance open-hole packers. The system allows precision placement of fracturing fluids to maximize post-fracture productivity of the well. The completion system is run as part of an uncemented liner and spaced out based on the required number of stages. Once in place the packers are hydraulically set and fracturing treatments are pumped in separate stages but as a single continuous operation. By eliminating cementing requirements, natural fractures are undamaged and easily stimulated during pumping operations.
Horizontal completion technology has progressed dramatically over the last six years, with the latest technical barriers being eclipsed with open-hole technology. These completions have allowed multiple zones to be fractured and the benefits of utilizing open-hole horizontal completion technology have been well documented. The efficiencies and benefits of utilizing open-hole completion with mechanical isolation, has lead to the operational benefits of multiple fracturing operations being pumped in one continuous operation equating to time savings, more efficient fractures, faster cleanup and less safety hazards. Conventional methods of cementing a liner in place, perforating, fracturing and repeating the process for the number of stages required can be very time consuming with added expense of removing the frac plugs with coiled tubing after the operations have been completed.When drilling a horizontal well, there are two preferred completion options. First, the horizontal section can be completed open-hole or with slotted/preperforated liner. In these completions effective stimulation along the horizontal wellbore is almost impossible. The second completion system, cased/perforated liner, requires cementing the production liner and running multiple isolation systems to effectively treat different sections of the wellbore. Multiple coiled tubing trips and multiple rigup and rig-down of the stimulation equipment is required. These multi-stage horizontal completions take weeks to complete at high costs and elevated risks. Ultimately, the high completion costs or the lack of production due to ineffective stimulation make many reservoirs uneconomical to exploit. This paper will discuss the new completion designed specifically for open-hole fracturing of both sandstone and carbonate reservoirs. This innovative, field proven system greatly increases the effectiveness of fracturing operations by segmenting the lateral and producing mechanical isolation points in the wellbore using the high performance open-hole packers. The system allows precision placement of fracturing fluids to maximize post-fracture productivity of the well. The completion system is run as part of an uncemented liner and spaced out based on the required number of stages. Once in place the packers are hydraulically set and fracturing treatments are pumped in separate stages but as a single continuous operation. By eliminating cementing requirements, natural fractures are undamaged and easily stimulated during pumping operations.
Guang'an gas field in Sichuan Province, whose discovery was officially announced by CNPC in August 2005, is a large-scale gas reservoir that has in excess of 100 billion m3 of natural gas reserves. The main sandstone reservoir in the Guang'an field, Xujiahe formation, mainly consists of Xu-2, Xu-4, and Xu-6 formation. The lithology of the Xu-6 formation, which is the main reservoir section, where the lithology mainly consists of fine-medium feldspar-quartzite sand, lithic feldspar-quartzite sand, the pore type dominated by inter-granular, small inter-granular and intra-granular dissolved pore. The porosity generally ranges from 4–10%, with permeability ranges of 0.241–1.116 mD, showing a medium porosity and low permeability characteristics. Small reservoir pore throat structure and low permeability nature of the rocks makes normal gas production with conventional perforations very restrictive, and will require proppant fracturing stimulation treatments to produce the gas economically. The conventional method to complete the wells in the Xujiahe formation is to drill vertical or slightly slanted wellbore, cased with 5.5" casing, perforate and carry out proppant fracturing treatments. Fracturing treatments in vertical wells yield mixed results, mainly due to strong heterogeneity in the lateral section of the reservoirs. The concept of drilling horizontal wells has been developed in the Guang'an field, with the intention to tackle the large resource potential within the wide sand distribution, and highly heterogeneous gas-bearing formation. Implementing the horizontal wells concept at the same time confronted with the challenge that involves drilling, completion and stimulation measures. This paper describes a case history of how a multi-stage technique was used to stimulate a poor-performing horizontal well that was completed open-hole. The technique used a selective openhole completion tool that can allow the wellbore mechanical isolation into four intervals based on reservoir evaluation. Each isolated interval then is individually proppant fracture stimulated in a single operation, and once completed, gas is produced from all intervals in a co-mingled manner. The treatment utilized 200,000 lbm of 20/40-mesh intermediate strength proppant carried with 3,700 bbls of delayed borate crosslinked fracturing fluid. The whole pumping treatment took less than five hours to complete. The tested stabilized measurement indicates natural production of gas at 5.8 mmscf/day, which is more than 20-times as compared to the pre-frac gas rate. The success of this project, which is the very first in East Asia, is considered to be a major breakthrough in China, for PetroChina in particular, because the technology has proven to be an effective stimulation method to increase well productivity from horizontal wells that are completed open-hole. This opens up a window of hope for the dilemma of many horizontal wells that have already been drilled but perform poorly.
The Kelameili Gas Field in the Western China is a deep, naturally-fissured volcanic formation. The lithology, with significant degree of heterogeneity, varies from granite to tuff and breccia, has a low matrix porosity ranging from 4 to 10% and a permeability ranging from 0.015 to 0.026 md, and up to 984 ft in gross thickness. Due to this low permeability proppant fracturing has been considered necessary on the conventional vertical well completions. However, the presence of natural fissures in the reservoir has often lead to the premature screenout of many treatments, resulting in lower than expected production. The multi-stage proppant fracturing of DXHW-1 is a milestone for the operator due to: 1) The very first and the deepest horizontal well in a volcanic formation in China, been stimulated with a multi-stage proppant fracturing treatment; 2) The completion tubular and tools were designed for bottomhole pressure (BHP) up to 13,000 psi, and deepest coiled tubing (CT) cleanout (at 14,426 ft) was planned as contingency for any premature screenout. This horizontal well was completed in five individual stages that were pumped continuously, one after the other, into the 2,454 ft openhole section using nine openhole isolation-packers. 341,270 lbs of 30/50 ceramic proppant was successfully placed into the formation, using a total of 7,981 bbls fracturing fluid. The well produced 35.3 MMscfd initially after the treatment and the production was stabilized at 17.65 MMscfd with wellhead pressure of 4,206 psi, which is four times higher than the average offset well. The success of this treatment has supplemented additional 30% volume to the first gas station just from this single well, and also allows the operator to announce the discovery of an additional 3,637.4 billion ft3 of natural gas reserves in this field. Based on this success same completion model will now be used on future wells in the Kelameili Gas Field with several wells currently being planned.
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