Utilization of Steel-Making Dust in Drilling Fluids Formulations

Magzoub, Musaab; Ibrahim, Mohamed H.; Nasser, Mustafa S.; El‐Naas, Muftah H.; Amani, Mahmood

doi:10.3390/pr8050538

Cited by 7 publications

(9 citation statements)

References 55 publications

Supporting

Mentioning

Contrasting

Order By: Relevance

“…The PV increment is related to the increase in solids amount into the drilling mud [80][81][82]. The composition of steelmaking waste, which is similar to bentonite clay, justifies this elevation in rheological parameters [61]. In terms of the 5 Geofluids YP/PV ratio that measures solids' carrying capacity and hole cleaning performance [83], the BASE had a value of 1.64, which was improved to 1.72 by SWM1 and 1.66 by SWM2, but lowered by SWM3 to 1.64.…”

Section: Rheology Measurementsmentioning

confidence: 89%

“…Massive amounts of waste are produced during the steelmaking process, with waste production projected to reach 2-4 tons per ton of steel generated [59][60][61][62]. The produced wastes were previously used in drill cutting disposal [63,64], asphalt concrete binder [65][66][67], cement production [68][69][70][71], and heavy metal adsorption [72][73][74].…”

Section: Introductionmentioning

confidence: 99%

“…The produced wastes were previously used in drill cutting disposal [63,64], asphalt concrete binder [65][66][67], cement production [68][69][70][71], and heavy metal adsorption [72][73][74]. Steelmaking waste has recently been introduced as a viscosifier additive in drilling fluids by combining it in various ratios with bentonite [61]. Steelmaking waste is abundant and available as a byproduct from many steel factories.…”

Section: Introductionmentioning

confidence: 99%

See 2 more Smart Citations

Investigation of Using Various Quantities of Steelmaking Waste for Scavenging Hydrogen Sulfide in Drilling Fluids

2022

View full text Add to dashboard Cite

Effective in situ scavenging of hydrogen sulfide (H2S) while drilling a sour formation is critical for limiting the prevalent related impacts and safety hazards. Thus, it is necessary to develop a specialized additive that can selectively react with H2S and remove it without generating harmful byproducts or impairing drilling fluid performance. Additionally, waste management and utilization will transfer the waste from being an environmental and economic burden to a valuable commodity. Accordingly, we report herein the management of steelmaking waste through its utilization as a novel H2S scavenger for water-based drilling fluids, as well as the evaluation of the effects of the steelmaking waste dosage (1, 2, and 3 g) on the mud H2S scavenging capability and key properties. The H2S scavenging capacity of the waste-containing mud was investigated and compared to that of the base mud and fluids containing the commercial scavengers (triazine- and iron gluconate-based materials). In addition, the mud rheology, alkalinity, and filtering performance were studied in the presence and absence of the waste, and the findings were compared to those of commercial scavengers. This study showed that adding 1, 2, and 3 g of the steelmaking waste to the base drilling fluid significantly improved the H2S scavenging capacity by 105, 399, and 503%, respectively, while the triazine- and iron gluconate-based materials increased the capacity by 179 and 131%. Similarly, when the proportion of the steelmaking waste increased, the rheological parameters, comprising apparent viscosity, plastic viscosity, and yield point, slightly increased. The inclusion of the steelmaking waste reduced mud pH to 10.4, 9.8, and 8.5 with a content of 1, 2, and 3 g, respectively, compared to 11.0 for the base mud, 11.1 for triazine-based material, and 7.9 for iron gluconate-based scavenger. When 1 and 2 g of the steelmaking waste were added, the obtained filtrated liquid volume was preferably lower than the base mud and even the commercial scavengers-contained muds. As a result, 2 g of steelmaking waste could be added for enhanced mud performance. Nevertheless, higher amounts of the steelmaking waste could be used instead to achieve maximal H2S scavenging capability, with an extra alkalinity controller added to ensure attaining the practical recommended properties.

show abstract

Section: Rheology Measurementsmentioning

confidence: 89%

Section: Introductionmentioning

confidence: 99%

Section: Introductionmentioning

confidence: 99%

See 1 more Smart Citation

Investigation of Using Various Quantities of Steelmaking Waste for Scavenging Hydrogen Sulfide in Drilling Fluids

2022

View full text Add to dashboard Cite

show abstract

“…The above-mentioned studies have demonstrated the effectiveness of food waste in drilling fluid additives as a substitute for the environmentally hazardous materials currently in use within the industry [ 61 ]. In this regard, there is a need to promote the “waste to wealth” concept by studying the potential of using unused waste derivatives as additives in drilling fluids, and to address the issue by exploring the additives’ rheological properties, which ensure it is viable and cost effective [ 62 ].…”

Section: Waste Derivatives In Drilling Fluidsmentioning

confidence: 99%

Utilization of Eco-Friendly Waste Generated Nanomaterials in Water-Based Drilling Fluids; State of the Art Review

et al. 2021

View full text Add to dashboard Cite

An important aspect of hydrocarbon drilling is the usage of drilling fluids, which remove drill cuttings and stabilize the wellbore to provide better filtration. To stabilize these properties, several additives are used in drilling fluids that provide satisfactory rheological and filtration properties. However, commonly used additives are environmentally hazardous; when drilling fluids are disposed after drilling operations, they are discarded with the drill cuttings and additives into water sources and causes unwanted pollution. Therefore, these additives should be substituted with additives that are environmental friendly and provide superior performance. In this regard, biodegradable additives are required for future research. This review investigates the role of various bio-wastes as potential additives to be used in water-based drilling fluids. Furthermore, utilization of these waste-derived nanomaterials is summarized for rheology and lubricity tests. Finally, sufficient rheological and filtration examinations were carried out on water-based drilling fluids to evaluate the effect of wastes as additives on the performance of drilling fluids.

show abstract

“…In the study of Magzoub et al [13], electric arc furnace dust has been evaluated as a potential, low-cost additive to increase the viscosity and weight of drilling muds. Currently, the cost of drilling operations typically accounts for 50% to 80% of the exploration costs and about 30% to 80% of the subsequent field development costs.…”

mentioning

confidence: 99%