Viscose (also known
as Rayon) filaments are obtained from regenerated
cellulose and are used in many different sectors mainly as reinforcement
material in tires and other cord applications and in the clothing
industry. The incorporation of a phosphor-containing pigment imparts
flame-retardancy properties to these fibers, which then can be used
as part of personal protection textiles delivering wear comfort. There
are no recycling strategies for these materials being brought to landfills
or chemically degraded since incineration is difficult because of
their flame retardancy. In this study, an enzyme-based strategy for
the recovery of glucose and of the phosphor pigment without altering
their chemical structures was developed as a circular economy solution.
Rayon fibers were completely hydrolyzed by a cellulase preparation
while 98% of the glucose (reducing sugar assay and HPLC analysis)
and more than 99% of the flame-retardant pigment present in the fibers
was recovered. The recovered pigment was analyzed via 1H, 13C, and 31P NMR, and the purity >95%
was
comparable to that of the commercially available pigment. The recovered
glucose was successfully used as carbon source for ethanol production
by Saccharomyces cerevisiae while the recycled phosphor
pigment was reused in viscose filament production leading to similar
mechanical properties like those measured for virgin fibers. This
work presents an environmentally friendly recycling strategy of functional
rayon fibers for the recovery of the two major components, namely,
glucose and the pigment.