Environmental concerns
regarding the disposal of seawater
reverse
osmosis brines require the development of new valorization strategies.
Electrodialysis with bipolar membrane (EDBM) technology enables the
production of acid and base from a salty waste stream. In this study,
an EDBM pilot plant with a membrane area of 19.2 m2 was
tested. This total membrane area results much larger (i.e., more than
16 times larger) than those reported in the literature so far for
the production of HCl and NaOH aqueous solutions, starting from NaCl
brines. The pilot unit was tested both in continuous and discontinuous
operation modes, at different current densities (200–500 A
m–2). Particularly, three different process configurations
were evaluated, namely, closed-loop, feed and bleed, and fed-batch.
At lower applied current density (200 A m–2), the
closed-loop had a lower specific energy consumption (SEC) (1.4 kWh
kg–1) and a higher current efficiency (CE) (80%).
When the current density was increased (300–500 A m–2), the feed and bleed mode was more appropriate due to its low values
of SEC (1.9–2.6 kWh kg–1) as well as high
values of specific production (SP) (0.82–1.3 ton year–1 m–2) and current efficiency (63–67%). These
results showed the effect of various process configurations on the
performance of the EDBM, thereby guiding the selection of the most
suitable process configuration when varying the operating conditions
and representing a first important step toward the implementation
of this technology at industrial scale.