ABSTRACT:Carbon black filled poly(methyl methacrylate) (CB/PMMA) composites were fabricated by solution mixing and polymerization filling, respectively. The effects of processing conditions on electrical conductivity of the composites and their electric responsivity against organic solvent vapors were investigated. The experimental results showed that molecular weight of the polymer matrix, carbon black content, and the composite film thickness greatly influence the response behaviors of the composites in solvent vapors. Furthermore, the composites prepared by polymerization filling have higher gas sensitivity, response rate, recovery rate, and reproducibility as compared to the composites by solution mixing. The sensing performance of the composites is found to be closely related to the microstructure of the materials, which provides possibilities for further improve the overall properties of the composites by altering the processing parameters.KEY WORDS Carbon Black / Poly(methyl Methacrylate) / Conductive Polymer Composites / Gas Sensor / Processing / Dispersion of carbon black into an insulating polymeric matrix yields a conductive composite material characterized by a sharp decrease of its electrical resistivity when the filler content is increased above a critical value called percolation threshold. 1, 2 One of the most attractive features of these composites lies in their positive temperature coefficient (PTC) effect, 3, 4 which describes a switching from low to high resistance as temperature approaches the melting point of the matrix, and can be used to produce polymer based selfregulating heaters, microswitches, etc. In fact, a similar change has also been observed in the composites when facing organic solvents or vapors. 5-8 Absorption of the solvent or vapor into the composite is believed to cause a significant variation in electrical resistance by influencing the length of percolation paths between carbon black particles within the composite due to swelling or dissolution of the polymer matrix. 9, 10 On the basis of this feature, the composites are capable of acting as chemiresistors or electronic noses to detect, distinguish, and quantify various solvents or solvent vapors and might find applications in chemical, medical, automotive, food, and fragrances. 11-13 So far, it is known that the sensing materials have many advantages, including easy fabrication with cost effectiveness, stability in many different environments, rapid response rate and high sensitivity to the targets, high selectivity, and miniature design.With respect to the study on the conductive composites as chemisensors in the aspect of materials development, however, not many published reports are available because it is a relatively new area. Tsubokawa and co-workers 6, 14-16 modified carbon black surface by grafting polymerization, and found that the content and dispersity of the fillers, and crystallinity and molecular weight of the matrix notably influence the electrical responsivity, reproducibility and stability of the composit...