Theta emitters are
useful for generating microdroplets for rapid-mixing
reactions. Theta emitters are glass tips containing an internal septum
that separates two channels. When used for mixing, the solutions from
each channel are sprayed with mixing occurring during electrospray
ionization (ESI) with reaction times on the order of microseconds
to milliseconds. Theta emitters of increasing size cause the formation
of ESI droplets of increasing size, which require longer times for
desolvation and increase droplet lifetimes. Droplets with longer lifetimes
provide more time for mixing and allow for increased reaction times
prior to desolvation. Because theta emitters are typically produced
in-house, there is a need to consistently pull tips with a variety
of sizes. Herein, we characterize the effect of pull parameters on
the generation of distinct-sized theta emitters using a P-1000 tip
puller. Of the examined parameters, the velocity value had the largest
impact on the channel diameter. This work also compares the effect
of pulling parameters between single-channel and theta capillaries
to examine how the internal septum in theta capillaries affects tip
pulling. We demonstrate the utility of using theta emitters with different
sizes for establishing distinct reaction times. Finally, we offer
suggestions on producing theta emitters of various sizes while maintaining
high repeatability. Through this work, we provide resources to establish
a versatile and inexpensive rapid-mixing system for probing biologically
relevant systems and performing rapid derivatizations.