Visualization and analysis of technological systems experimental operating results

Aksonov, Yevhen; Kombarov, Volodymyr; Tsegelnyk, Yevgen; Plankovskyy, Sergiy; Fojtu, O.; Піддубна, Лідія

doi:10.1109/csit52700.2021.9648592

Cited by 22 publications

(13 citation statements)

References 20 publications

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“…The resolution of the internal encoder of the servomotor is 1 Z = 2500 discrete/rev and the external encoder is 2 Z = 3000 discrete/rev. Servomotor control, registration, and processing of experimental data is carried out using a software and hardware complex (SHC) [15,16].…”

Section: Qualitative Characteristics Of Measuring Encodersmentioning

confidence: 99%

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Investigation of the Portal-Type Machine Tool Gear-Belt Gearbox

2022

IJOMAM

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Many modern technological processes are implemented at high speeds of the machine tool operating bodies relative to the workpieces. With significant dimensions of the processed parts, rack-and-gear drives are used. The design features of the rack-and-gear drive require coordination of the servo drive with the machine operating bodies movement speeds using a gearbox. This paper considers the possibility of creating a gear-belt gearbox for drives of highspeed equipment. The applied gearbox should not cause additional errors in the movement process. The work carried out experimental investigations of a servomotor dynamic characteristics and the qualitative characteristics of measuring encoders, the gearbox influence on the displacement error, machine tool axis movement. The dynamic characteristics of a servomotor without load, assembled with a gearbox and as part of a controlled axis of a portal-type machine have been investigated. It is determined that the delay time of the movement start is no more than 0.002 s for a servomotor without load and as part of a gearbox, and the delay time of the movement start of the gearbox output shaft does not exceed 0.003 s. It has been determined that the maximum possible acceleration of the controlled bodies of the machine during using the considered drive is 8 m/s 2 . The dynamic error of the axis movement along a straight trajectory does not exceed 0.023 mm, and along a circular trajectory -0.035 mm. The error of position determining for the operating body is no more than ±1 discrete. This indicates that the gearbox error is less than the error of the position measurement system used in the investigated machine.

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Section: Qualitative Characteristics Of Measuring Encodersmentioning

confidence: 99%

“…Gearbox error is due to errors in gears, belts, bearings and shafts. In addition, the measurement of the motion of the gearbox original link is carried out with an error determined by the errors of the encoder E2 and the recording system of the SHC [15,16]. In Fig.…”

Section: Investigation Of the Gearbox Influence On The Displacement E...mentioning

confidence: 99%

Investigation of the Portal-Type Machine Tool Gear-Belt Gearbox

2022

IJOMAM

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“…Програмну частину комплексу побудовано на програмованій логічній інтегральній схемі (ПЛІС), внутрішню конфігурацію якої наведено на рис. Аналіз та обробка отриманих даних здійснюється з використанням програмного забезпечення візуалізації та обробки даних системи ЧПК [17,18]. Це програмне забезпечення має такі особливості.…”

Section: програмно-апаратний комплекс реєстрації експериментальних данихunclassified

“…DOI: 10.17973/ MMSJ.2019_11_2019081. 18. Visualization and analysis of technological systems experimental operating results [Text] / Y.…”

Section: Modular Autonomous Automatic Recorder Of Parameters Of Therm...mentioning

confidence: 99%

Модульний Автономний Автоматичний Реєстратор Параметрів Термоімпульсного Оброблення

Pavlenko

Aksonov

Shypul

et al. 2022

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The subject of the study is the technical and software methods for constructing digital twins of high-speed processes in a closed working chamber of a thermal pulse machine during the finishing of parts. This work develops a universal modular autonomous device that automatically records the temperature of gases, their pressure, the speed of passage of shock waves and other parameters that directly affect the surface of parts. Research objectives: determine the shape and dimensions of the body of the recording device, assign the location of sensors on it, and develop software and hardware complex for controlling the process of measuring and recording operating parameters for their further use in the work of the digital twin of the process. Because of the work carried out, it was found that the most suitable form for the recorder is an octagonal prism, consisting of parts of only two standard sizes - an octagonal end and prismatic side walls. Parts of the same type are interchangeable. The body shape allows the recorder to be installed in the working chamber vertically, horizontally and rotated with a fixed step of 15° around the longitudinal axis. Depending on the plan of the experiment, the necessary number of sensors of the corresponding type is installed on the walls of the recorder housing in certain places. Since the parts are interchangeable, it is possible to form sets of additional modules with sensors for various purposes and quickly change them during experimental studies. Specialized autonomous non-volatile software and hardware complex has also been developed, which, in the conditions of a limited volume of the internal space of the recorder, automatically starts collecting information from sensors, its primary transformation, and saving the results of the experiment. to an internal permanent storage device and transfer them to a personal computer for further use in the chain of work of the digital twin of the process.

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“…Specialized interactive design software should provide a consistent solution to the problems of styling, logical, information, and functional design. Besides, interactive design software must provide offline debugging and operator panel emulation modes for its debugging and connection to the control system without its manufacture [20,21].…”

Section: Introductionmentioning

confidence: 99%

Interactive Design of CNC Equipment Operator Panels

2022

IJOMAM

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Taking into account the development trends of Industry 4.0, the task of improving human-machine interfaces is becoming increasingly important. The development of user-friendly interfaces for interaction between the operator and the equipment is one of the most difficult tasks in the creation of specialized technological systems. The operator panel is a specialized inputoutput device designed to implement the human-machine interface in a technological system with CNC. The functional elements of the operator panel are controls and indicators. In this paper, an information model of the operator panel elements is proposed. The model combines a geometric, logical, and functional description. The possibility of various complexity and structure functional block formation is shown. Software for the interactive design of the operator panel has been created. It includes solving the problems of panel layout and logical control functions, debugging operating modes, working out the convenience of controlling CNC equipment in panel emulation mode, and automating the generation of output reports. In the software applied the approaches used to create "digital twins". This allows to implement the offline debugging mode of the operator panel project and the emulation mode of the operator panel for debugging interaction with the control system without manufacturing the operator panel or its prototype. The possibility of forming a visualization of the operator panels varying complexity and examples of manufactured panels for different types of equipment are shown.

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Visualization and analysis of technological systems experimental operating results

Cited by 22 publications

References 20 publications

Investigation of the Portal-Type Machine Tool Gear-Belt Gearbox

Investigation of the Portal-Type Machine Tool Gear-Belt Gearbox

Модульний Автономний Автоматичний Реєстратор Параметрів Термоімпульсного Оброблення

Interactive Design of CNC Equipment Operator Panels

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