Volatilization Kinetics of Zinc from the Flotation Products of Low-Grade Lead–Zinc Oxide Ore during Carbothermic Reduction

Abstract

Zinc extraction from oxide ore has been paid more and more attention to due to the exhaustion of zinc sulfide ore resources. In this work, the volatilization kinetics of Zn from the flotation products of low-grade lead–zinc oxide ore during carbothermal reduction in the temperature range of 900–1300 °C were investigated. The phase transformation in briquettes during the reduction process was investigated by XRD and EPMA. The results showed that the transformation of ZnS by CaO may begin within the temperature range of 900–1050 °C, with the main occurrence observed in the range of 1050–1250 °C. The kinetics behavior of Zn volatilization was associated with the phase transformation. The volatilization of Zn was controlled by the interfacial chemical reaction within 900–1150 °C. As the reaction proceeded, the generation of the product layers (CaS, FeS and new slag phase) impeded the internal diffusion of Zn, CO and CO2. At this time, internal diffusion served as the rate-controlling step for Zn volatilization in the range of 1150–1300 °C. Hence, a staged kinetics model of Zn volatilization during carbothermal reduction in the form of carbon-bearing briquettes was established, and the apparent rate constants (k(T)) and activation energies (Ea) were obtained. This work provides a scientific basis for the flotation products treatment by carbothermal reduction and is of great significance in improving the sustainability of resources in the zinc smelting industry.