In this research, 8-mm-thick plates of 25%SiC/2124Al composite have been joined successfully by using an un-threaded WC-Co tool which showed minimal tool wear. Decreasing the rotational and advancing speeds is a key factor to obtain successful joints. Defect-free welds, and a joint efficiency (100UTS joint /UTS BaseMaterial ) of up to 97%, can be achieved if a high forge force, F z , (above some 15 kN) is reached. Proportionality between the torque, M, and F z is observed. High F z values, and corresponding M, lead to high values of the total energy per unit length of weld, H tot , supplied by the tool to the workpiece. It is proposed that most of this energy is spent in plastic deformation of the high strength composite.