Wear-resistant ceramic coatings deposited by liquid thermal spraying

Huang, Han; Mao, Lin; Yin, Shuo; Liao, Hanlin; Zhang, Chao

doi:10.1016/j.ceramint.2022.07.267

Cited by 26 publications

(4 citation statements)

References 87 publications

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“…Ceramics 2024, 7, FOR PEER REVIEW 2 chemical inertness are ideal for corrosion-resistant coatings [18] and biomedical implants [19]. Ceramics also possess excellent electrical insulation properties, making them valuable in electronic components [20,21].…”

Section: Ceramics 3d Printing Methodsmentioning

confidence: 99%

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Ceramics 3D Printing: A Comprehensive Overview and Applications, with Brief Insights into Industry and Market

Abdelkader,

Petrik,

Nestler

et al. 2024

Ceramics

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3D printing enables the creation of complex and sophisticated designs, offering enhanced efficiency, customizability, and cost-effectiveness compared to traditional manufacturing methods. Ceramics, known for their heat resistance, hardness, wear resistance, and electrical insulation properties, are particularly suited for aerospace, automotive, electronics, healthcare, and energy applications. The rise of 3D printing in ceramics has opened new possibilities, allowing the fabrication of complex structures and the use of diverse raw materials, overcoming the limitations of conventional fabrication methods. This review explores the transformative impact of 3D printing, or additive manufacturing, across various sectors, explicitly focusing on ceramics and the different 3D ceramics printing technologies. Furthermore, it presents several active companies in ceramics 3D printing, proving the close relation between academic research and industrial innovation. Moreover, the 3D printed ceramics market forecast shows an annual growth rate (CAGR) of more than 4% in the ceramics 3D printing market, reaching USD 3.6 billion by 2030.

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Section: Ceramics 3d Printing Methodsmentioning

confidence: 99%

“…Ceramics offer high heat resistance, making them suitable for thermal insulation [17]. Their hardness, wear resistance, and chemical inertness are ideal for corrosion-resistant coatings [18] and biomedical implants [19]. Ceramics also possess excellent electrical insulation properties, making them valuable in electronic components [20,21].…”

Section: Introductionmentioning

confidence: 99%

Ceramics 3D Printing: A Comprehensive Overview and Applications, with Brief Insights into Industry and Market

Abdelkader,

Petrik,

Nestler

et al. 2024

Ceramics

View full text Add to dashboard Cite

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“…Liquid thermal spraying provides a novel method for preparation of micro-nano structured coating, which significantly reduces manufacturing cost. In this method suspended droplets in the plasma are first atomized and vaporized, then partially sintered and melted before hitting the substrate surface to form a coating [33].…”

Section: Surface Treatment By Coating Depositionmentioning

confidence: 99%

Cyclic Oxidation of Diffusion Aluminide Coatings

Kianicová¹

2023

Hypersonic and Supersonic Flight - Advances in Aerodynamics, Materials, and Vehicle Design

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The diffusion aluminide coatings are used for high-temperature applications. Structural materials of particular components degrade during service due to fatigue, creep, oxidation, corrosion and erosion. The requirements of higher efficiency of modern industrial applications increase the development of new structural materials, technologies and protective coatings. Properties of many structural materials such ultimate tensile strength, creep strength and fatigue are generally optimized for maximum high-carrying loading with less emphasis on environmental resistance. For these applications, the performance characteristics are limited by the operating conditions, which can be tolerated by the used materials. The main structural materials for high mechanical and thermal loading are superalloys protected against aggressive environment by coatings. Cyclic oxidation is the superposition of thermal cycles in an oxidation environment. The main goal of the experimental work was to compare the cyclic oxidation of protective Al and AlSi coatings deposited on both Inconel 713 LC and MAR-M247 superalloys. The resulting graph revealed that samples from IN 713 LC without coating show good resistance and their mass change is maintained above zero limit. Samples from MAR 247 LC with both Al and AlSi coatings appear to be the most acceptable selection of combination relating to superalloys/coating.

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“…Ceramic coatings are widely used as inorganic non-metallic materials in various applications, such as corrosion resistance [1-4], wear resistance [5][6][7], and thermal barrier coatings [8,9]. However, their low toughness is detrimental to their application in numerous fields [10].…”

Section: Introductionmentioning

confidence: 99%

An Armour Structure to Suppress the Brittle Failure of Ceramic Coatings

et al. 2023

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The brittle failure of ceramic coatings limits their application in many fields. To address this issue, a novel armoured ceramic coating was developed to suppress brittle failure. First, an interconnected frame microstructure was micromachined onto the surface of a mild steel substrate using a nanosecond laser. Subsequently, a polymer-derived ceramic slurry was sprayed and sintered to obtain an armoured ceramic coating. The laser-micromachined burr-like microstructure of the substrate facilitated adhesion between the coating and the substrate. The results of the mechanical properties test showed that the armoured coating could withstand more than 20 cycles of water-cooled thermal shock at 600 °C, and the peeling area of the armoured coating was approximately three times less than that of the unarmoured coating under a normal load of 1471 N. The laboratory and field corrosion test results indicated that at high temperatures, the corrosion resistance of the armoured coating was comparable with that of the unarmoured coating and was approximately 10 times higher than that of the uncoated sample. The proposed method will aid in suppressing the brittle failure of ceramic coatings and broaden their scope of application in different fields.

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Wear-resistant ceramic coatings deposited by liquid thermal spraying

Cited by 26 publications

References 87 publications

Ceramics 3D Printing: A Comprehensive Overview and Applications, with Brief Insights into Industry and Market

Ceramics 3D Printing: A Comprehensive Overview and Applications, with Brief Insights into Industry and Market

Cyclic Oxidation of Diffusion Aluminide Coatings

An Armour Structure to Suppress the Brittle Failure of Ceramic Coatings

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