In an unconsolidated environment, operators often employ frac-packs to stimulate the reservoir as well as to provide sand control. If the frac-pack is designed and applied correctly, the stimulation will not only increase the recovery of reserves and reduce drawdown, but the sand control will remain effective for a long period of time. With rig costs presently as high as $600 thousand or more per day, reducing workover needs is a major consideration in today's oilfield environment.
This paper discusses the crucial design requirements for a frac-pack installation and why accurate reservoir data is critical to the effectiveness of both the pumping and completion aspects of the design.
In the past, assumptions on reservoir information for the frac-pack were often based on historical data and conventional fracturing theories because relevant reservoir information was not available. Following these design parameters often provided inconsistent results that did not meet the intended goals, especially in deeper, higher-pressure environments. Moreover, since frac-pack has now become one of the most common methods used in sand-control completions, and development has moved into deeper, more complicated environments, it is even more critical that the essential tools and data required to meet the operator's goals be used in order to design the frac-pack completion.
This paper will discuss the well parameters and other critical information that enables frac-pack completions to be designed to meet today's more critical reservoir, safety, and cost-efficiency needs.
Introduction
The use of frac-pack completions has increased in many areas of the world, and one of its main growth areas has been in deepwater development, which is now adjacent to several continents. Deepwater attracts operators that vary from majors to mid-size independents. Even with the high levels of investment essential for this type of development, the production possibilities make these developments very attractive. The operating costs in deepwater are extreme and require great care in planning and design of frac-pack completion installation. Certain data must be acquired if the following needs, which are critical to success, are to be met:Improved design efficiency and reliabilityOptimization of the stimulation treatment to improve well productivityPrediction of possible outcomes for the frac-pack treatmentReduction of job planning timeReduction of location time spent to redesign or resolve on-site problemsDevelopment of the most accurate models of what happens downhole.
Although many of the technical and environmental issues regarding frac-pack completions remain the same between deepwater and non-deepwater applications, their implication is magnified in deepwater due to their typical size and cost; (Richardson et al, 2008). The ultimate objectives, which are to maximize well productivity and recovery through the initial completion, are the same and can only be obtained through completion and frac-pack reliability.
A frac-pack provides two main benefits to an operator - stimulation and sand control. If the frac-pack is applied correctly, it can help to stimulate a well and allow for greater production with less drawdown as well as increased recovery of reserves. While these benefits can vary depending on the well conditions, in most cases, the frac-pack will enhance production, if the treatment is optimized. There are many factors and software programs that are used to determine how greatly the treatment can affect the formation. At a minimum, the fracture will bypass near-wellbore damage, and thus, bringing the formation closer to its original skin values.