Cement
sheath is considered an important barrier throughout the life cycle
of the well. The integrity of the cement sheath plays a vital role
in maintaining the integrity of wells. Cement’s ability to
seal the annular space or a wellbore, also known as cement sealability,
is an important characteristic of the cement to maintain the well
integrity. It is believed that placing cement in the annular space
or wellbore can totally prevent any leakage; however, that is debatable.
The reason why cement cannot completely prevent fluid leakage is that
cement is considered as a porous medium, and also flaws in cement,
such as microannuli, channels, and fractures, can develop within the
cement sheath. Furthermore, the complexity of casing/cement and cement/formation
interaction makes it very difficult to fully model the fluid migration.
Hence, fluid can migrate between formations or to the surface. This
article presents a numerical model for gas flow in cement sheath,
including the microannulus flow. A parametric study of different variables
and their effect on the leakage time is carried out, such as the microannulus
gap size, cement matrix permeability, cement column length, and cement
porosity. In addition, it presents leakage scenarios for different
casing/liner overlap length with the existence of microannulus. The
leakage scenarios revealed that the cement matrix permeability, microannulus
gap size, and cement length can highly impact the leakage time; however,
cement porosity has a minimal effect on the leakage time. In addition,
modeling results revealed that the casing/liner overlap length should
not be less than 300 ft, and the casing pressure duration should be
beyond 30 min to detect any leak.