Low-defect density
Ge thin films are crucial for studying
the impact
of defect density on the performance limits of Ge-based optical devices
(optical detectors, LEDs, and lasers). Ge thinning is also important
for Ge-based multijunction solar cells. In this work, Ge wet etching
using three acidic H
2
O
2
solutions (HF, HCl,
and H
2
SO
4
) was studied in terms of etching rate,
surface morphology, and surface roughness. HCl–H
2
O
2
–H
2
O (1:1:5) was demonstrated to wet-etch
535 μm-thick bulk-Ge substrates to 4.1 μm with a corresponding
RMS surface roughness of 10 nm, which was the thinnest Ge film from
bulk-Ge via a wet etching method to the best of our knowledge. The
good quality of pre-etched bulk-Ge was preserved, and the low threading
dislocation density of 6000–7000 cm
–2
was
maintained after the etching process. This approach provides an inexpensive
and convenient way for accurate Ge substrate thinning in applications
such as multijunction solar cells and sub-10 μm-thick Ge thin
film preparation, which enables future studies of low-defect density
Ge-based devices such as photodetectors, LEDs, and lasers.