Wet-to-dry transition description in the mixture of working fluids

Abstract

The organic rankine cycle performance and some similar processes depend on many factors. One of them is the category of the working fluid, influencing the performance through the phase/phases during and at the end of the expansion process. Droplet formation for wet fluids and superheated for dry fluids motivated the researchers to seek isentropic working fluids, where expansion could proceed and terminate in a saturated vapour state. The shape of the T-s diagram is a material property; it cannot be changed for real pure fluids, but small jumps can be initiated by replacing one working fluid with a chemically very similar one, like Propane (a wet one) with Butane (a dry one). Our study presents a much smoother transition, using mixed working fluids prepared from chemically similar materials to obtain almost ideal zeotropic mixtures. The main point of our study is to show the wet-to-dry transition for mixtures and prove or disprove the existence of compositions where the fluid can show T-s diagram resembling the ones for ideal isentropic working fluids. For this purpose, Propane was mixed with other alkanes, such as Butane, Pentane, and Hexane, in various compositions, and the thermophysical properties of fluids were calculated by using the REFPROP software program. Wet-to-dry transitions were shown for the Propane/Hexane mixture at (0.6584 + 0.3416 mass fraction), while (0.5823 + 0.4177 mass fraction) and (0.6436 + 0.3564 mass fraction) was the transition mixture for Propane/Butane and Propane/Pentane respectively. Consequently, when exceeding the mentioned composition range, the fluids switch from wet to dry without forming a composition showing ideal isentropic properties. Therefore, isentropic working fluid (showing an infinite slope for the saturated vapour branch in a finite, nonzero temperature range) was not found during this transition.