More and more amorphous alloys, and their composites, of large size and with extraordinary properties have come forth in the past three decades, greatly promoting the application of amorphous materials. Many researchers have focused on the preparation technology and various preparation techniques have been developed, such as water quenching, copper mold injection/suction casting, mechanical alloying and directional solidification. [1][2][3][4][5][6][7][8] The effects of preparation conditions on the glass forming ability were also studied. [9][10][11][12][13] Generally, there are two aspects to the improvement of glass-forming ability (GFA): i) component optimization, and, ii) modulation and control processing techniques. [14][15][16][17] The latter include repeated melting in vacuum followed by melt purification, new fabrication techniques such as levitation melting and the drop-tube technique, and improved casting process to obtain a higher degree of supercooling and a higher cooling rate. [18][19][20] Here, a new preheating mold temperature method is proposed to improve the GFA using traditional copper mold casting.In general for permanent mold casting, the mold temperature is elevated in order to prolong the service life of the mold and prevent casting defects, such as cold shut, mis-run and gas cavity formation. Because a metal mold has good thermal conductivity, the fluidity of the liquid alloy decreases dramatically in the pouring process. At the same time, a non-preheated metal mold will go through a strong heat shock, resulting in the disadvantages of size imprecision and shortened service life. Solidification of permanent mold casting is dependent on the heat flow from the casting surface, that is, dependent on heat absorption by the permanent mold. The heat absorption of metal-based molds changes with the following factors: the pouring temperature, the mold temperature, the dimensions of casting, the mold thickness, the thermal conductivity of the mold material, and the heat transfer coefficient between the casting and the mold. [21] Changing the mold temperature can influence the solidification process of permanent mold casting. Until now, investigations on the effects of mold preheating temperature on GFA have not been carried out.The aim of this article is to investigate the effects of different mold preheating temperatures on the GFA of two types of Zr-based metallic glass in the copper mold injection-casting method. A new way was proposed to improve the GFA by preheating the mold and the mechanism of improvement is discussed.
ExperimentalZr 64.9 Al 7.9 Ni 10.7 Cu 16.5 and Zr 47 Cu 37.5 Ag 7.5 Al 8 alloys were prepared by arc melting appropriate mixtures of Zr, Cu, Al, Ni and Ag, with purities ranging from 99.9% to 99.99%, under a purified argon atmosphere. The ingots were re-melted several times to ensure chemical homogeneity. A measured amount of ingot was re-melted in a quartz tube and heated to the specified temperature, and then immediately injected into one of a range of copper molds having d...