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This paper describes the development of a highly automated apparatus and customized software package to rapidly evaluate the performance of surfactant additives in dry gas shale reservoirs. A major challenge throughout the industry is the ability to reduce water saturation resulting from fluid leakoff into the formation matrix during stimulation operations. The new method presented in this paper to help identify the optimum surfactant for reducing post-treatment water saturation based on well-specific parameters. Conventional laboratory evaluation of stimulation fluid additives typically involves coreflow studies, which are excessively time consuming and have poor reproducibility as a result of core-to-core inconsistencies. The focus of this endeavor was to develop a statistically relevant method that can use drill cuttings samples and measures surfactant additive performance data with high confidence and reproducibility for the tested formation material. Data analysis included analysis of variance (ANOVA) followed by post-hoc Tukey honest significant difference (HSD) range testing. Test apparatus results were also corroborated with coreflow studies. Eight surfactant additives were evaluated in the presence of four different fracture fluid formulations and formation samples. For each surfactant/fracturing fluid/formation test matrix, the software was able to rank surfactants performance based on the volume of fracturing fluid displaced from a column pack normalized to the pressure gradient. No individual surfactant performed best more than 40% of the time within this test series, and the surfactant-laden formulations always statistically outperformed the nonsurfactant control. The results imply that the addition of surfactants results in increased treatment fluid load recovery. Reservoir simulations were performed to investigate the effects of increased load recovery and depth of invasion of fracturing fluids on hydrocarbon production. The simulation results confirmed the assumption that minimal invasion of treatment fluid into the matrix of the formation resulting from increased load recovery does improve hydrocarbon production. The simulation data also suggest this observed hydrocarbon production improvement is particularly prevalent in the early time/cleanup period of the life of the well. A key feature and novelty of the apparatus is the ability to evaluate numerous surfactants in series and the potential to perform up to 24 individual tests in an 8-hour shift. The results presented in this paper showcase the utility of the newly developed apparatus, which offers a new method for rapid customization of stimulation fluids.
This paper describes the development of a highly automated apparatus and customized software package to rapidly evaluate the performance of surfactant additives in dry gas shale reservoirs. A major challenge throughout the industry is the ability to reduce water saturation resulting from fluid leakoff into the formation matrix during stimulation operations. The new method presented in this paper to help identify the optimum surfactant for reducing post-treatment water saturation based on well-specific parameters. Conventional laboratory evaluation of stimulation fluid additives typically involves coreflow studies, which are excessively time consuming and have poor reproducibility as a result of core-to-core inconsistencies. The focus of this endeavor was to develop a statistically relevant method that can use drill cuttings samples and measures surfactant additive performance data with high confidence and reproducibility for the tested formation material. Data analysis included analysis of variance (ANOVA) followed by post-hoc Tukey honest significant difference (HSD) range testing. Test apparatus results were also corroborated with coreflow studies. Eight surfactant additives were evaluated in the presence of four different fracture fluid formulations and formation samples. For each surfactant/fracturing fluid/formation test matrix, the software was able to rank surfactants performance based on the volume of fracturing fluid displaced from a column pack normalized to the pressure gradient. No individual surfactant performed best more than 40% of the time within this test series, and the surfactant-laden formulations always statistically outperformed the nonsurfactant control. The results imply that the addition of surfactants results in increased treatment fluid load recovery. Reservoir simulations were performed to investigate the effects of increased load recovery and depth of invasion of fracturing fluids on hydrocarbon production. The simulation results confirmed the assumption that minimal invasion of treatment fluid into the matrix of the formation resulting from increased load recovery does improve hydrocarbon production. The simulation data also suggest this observed hydrocarbon production improvement is particularly prevalent in the early time/cleanup period of the life of the well. A key feature and novelty of the apparatus is the ability to evaluate numerous surfactants in series and the potential to perform up to 24 individual tests in an 8-hour shift. The results presented in this paper showcase the utility of the newly developed apparatus, which offers a new method for rapid customization of stimulation fluids.
Thermally-activated, single-component resin formulations in which the catalyst is included in the resin composition can be challenging to place over intervals longer than 30 feet (9.1 meters). Despite the proven consolidation performance observed with epoxy-based systems, initial viscosity and rapid reactivity leading to short placement times have resulted in the industry seeking alternative chemistries to enhance formation integrity. Herein we report the development of a 2-stage formation consolidation system entailing a hetero-aromatic-based resin composition that, once placed downhole, will only begin curing with subsequent introduction of an activation fluid. The latent property of the updated resin formulation allows for extended lateral applications, and incorporating a new surface modifying agent allows for the treatment of formations with an excess of 20% wt—clay mineralogy.
The North American oil and gas industry continues to focus on smaller pore space and there is a continued need to protect and enhance the pore space and fracture networks in our reservoirs. To achieve this, our team has developed and tested a new category of bio-based embedment control fluid additives, that has shown to directly improve reservoir performance after flowback by slowing the reduction of fracture conductivity in hydraulically fractured rock. Unconventional reservoirs are mineralogically complex. There is an array of minerals that are sensitive to invading waters including 2:1 layer silicates; "clays", oxides, substituted carbonates and freshly fractured silicates like quartz and feldspars. In North America, the clay fraction of the major plays is largely barren of discrete smectite, thus common clay control additives or the use of produced water brines for this purpose is poorly justified, and in fact promotes sloughing of the finest fractions from the fracture face (Landis et. al, 2018). In addition to fracture face softening, fines generation is a pronounced risk factor in reservoir damage mechanism especially with the use of common clay control additives. To address this problem in our industry, the team functionalized bio-based polymers to maximize polydentate encapsulation of fluid sensitive minerals on the fracture face. This interaction is exploited to reduce reservoir damage in the crucial early stages of the stimulation process. Molecular design, regain permeability testing and, finally, controlled field applications of the embedment control additive are shown in this paper to provide new realized value in the first year of production and beyond. The new bio-based additive differs from other higher molecular weight polymers used in the stimulation process. Smaller linear molecules functionalized with inhibitive substituents that do not exchange with the cations or anions in the mineral structures. When compared the larger polymers used for friction reduction, the targeted approach for the most interactive sites along the fracture face are addressed preferentially. A more direct indicator of embedment control is obtained with regain permeability analyses. Assessment of the new bio-based product was conducted on Wolfcamp landing zone facies, and the Eagle Ford formation targets. All tests were run at representative confining pressures and temperatures, and against KCl baselines. A case study was performed in the field and highlighted the product's capability with both a reduction in turbidity during flowback by 350%, and production enhancement of the wells performance indicating the potential of increased performance with proper reservoir protection. In summary, this paper highlights the need for reservoir protection, a novel approach to minimize formation damage, and both laboratory and field testing of the process to prove the performance enhancement of minimizing formation damage.
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