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In recent years, various operating companies have been working on the processes of "Simplification, Standardization, Automation, Digitalization, and Optimization in several elements". To achieve this, there are tremendous subsea technology developments going on all over the world in many areas such as; design in terms of size and weight, improvement in reliability, advanced materials, flow assurance, digital tools, real time condition monitoring and control, installation and operation. The development of Subsea technology continues to be an important part of subsea field development projects to reduce the life cycle costs, increase recovery, provide solution to long tieback problems and challenges. PETRONAS ("the Company") is pursuing an Upstream Life Cycle Cost (CAPEX/OPEX) reduction approach under the Facilities of Future (FOF) program and mission called "Subsea Factory". The FOF target is to reduce Upstream life cycle cost by 40% starting from 2025 and Subsea Factory is one of the enablers to contribute to the reduction. There are four primary technologies focused on Subsea Factory: Subsea Separation, Subsea Multiphase Pump, Water Injection and Subsea Storage. The Subsea Multiphase Pump is one of the prioritized technologies for Subsea Factory to contribute to a 40% reduction. Subsea multiphase pump technology has great potential to reduce the CAPEX/OPEX and increase oil recovery, but due to the high equipment cost, huge topside space requirement, reliability and operating issues become very challenging and limit its application to operating companies. The Company collaborates with FASTsubsea AS on a Joint Industry Project to develop and qualify "the World first All Electric & Topside-less Subsea Multiphase Pump Technology". The uniqueness about this technology compared to commonly installed subsea pump is that it requires much less topside space as there is no need for variable speed drives or barrier fluid hydraulic power units. This paper describes the qualification and application of All-electric & Topside-less subsea multiphase pump technology in the Company - Subsea Factory mission, including: pain point with conventional subsea multiphase pumpthe Joint Industrial Project initiative with respect to technology development to pilot test to maturityimplementation of this technology and value creation in upcoming field development projectthe case study and potential of this technology for the Company future field development project
In recent years, various operating companies have been working on the processes of "Simplification, Standardization, Automation, Digitalization, and Optimization in several elements". To achieve this, there are tremendous subsea technology developments going on all over the world in many areas such as; design in terms of size and weight, improvement in reliability, advanced materials, flow assurance, digital tools, real time condition monitoring and control, installation and operation. The development of Subsea technology continues to be an important part of subsea field development projects to reduce the life cycle costs, increase recovery, provide solution to long tieback problems and challenges. PETRONAS ("the Company") is pursuing an Upstream Life Cycle Cost (CAPEX/OPEX) reduction approach under the Facilities of Future (FOF) program and mission called "Subsea Factory". The FOF target is to reduce Upstream life cycle cost by 40% starting from 2025 and Subsea Factory is one of the enablers to contribute to the reduction. There are four primary technologies focused on Subsea Factory: Subsea Separation, Subsea Multiphase Pump, Water Injection and Subsea Storage. The Subsea Multiphase Pump is one of the prioritized technologies for Subsea Factory to contribute to a 40% reduction. Subsea multiphase pump technology has great potential to reduce the CAPEX/OPEX and increase oil recovery, but due to the high equipment cost, huge topside space requirement, reliability and operating issues become very challenging and limit its application to operating companies. The Company collaborates with FASTsubsea AS on a Joint Industry Project to develop and qualify "the World first All Electric & Topside-less Subsea Multiphase Pump Technology". The uniqueness about this technology compared to commonly installed subsea pump is that it requires much less topside space as there is no need for variable speed drives or barrier fluid hydraulic power units. This paper describes the qualification and application of All-electric & Topside-less subsea multiphase pump technology in the Company - Subsea Factory mission, including: pain point with conventional subsea multiphase pumpthe Joint Industrial Project initiative with respect to technology development to pilot test to maturityimplementation of this technology and value creation in upcoming field development projectthe case study and potential of this technology for the Company future field development project
Brazilian Pre-salts fields lie in approximately 2200 m w.d. in a challenging environment and are often characterized by highly corrosive produced fluids that pushed to the extreme the application of the most advanced material technology and engineering. Nevertheless, Lula, Sapinhoá, Mero and Búzios are definitively world-class prospects with production rates that may exceed 30.000 barrels per day per well. The development scheme of the Pre-salt fields followed the experience and the track record of the large number of deepwater fields that were previously developed in Brazil, in the post-salt regions, and is based on satellite wells tied to the floating production platform by means of dedicated production and service risers (i.e. each well has dedicated production and service lines). This satellite configuration offers the advantage to be simple, straightforward and resilient to field layout changes even during the project execution phase. However, the continuous pressure to which the Oil & Gas industry is exposed in order to increase profitability, reduce cost and, more recently, green house gas emission is encouraging Operators to evaluate different field architectures that are more traditionally implemented in other deepwater provinces outside Brazil and that the recent technology and construction asset developments made suitable also for a potential application in the Pre-salt fields. Moreover, those field architectures that are normally based on commingling of wells production are also prone to provide a faster production ramp-up and a reduced time to break even. This paper presents a description of possible Daisy Chain and Manifold-Based subsea architectures that are suitable to be applied to Brazilian pre-salt fields. The pros and cons of these alternative subsea layouts are explored. Additionally, cost and schedule analyses are presented to show the benefits of such architecture regarding CAPEX and ramp-up compared to satellite architecture, considering the "Brazilian pre-salt" scenario. Finally, a generic proposal for subsea architecture is presented for pre-salt developments jointly with practical solutions for typical operation demands related to flow assurance issues like, for instance, wax and hydrate management.
TAQA`s Otter field in the U.K. sector of the North Sea has been operating since 2002 with in-well electrical submersible pumps (ESPs) to boost production. It is predicted that the field will need some means of artificial lift to kick off oil production as the reservoir pressure decreases. A subsea multiphase boosting system was integrated into the existing facilities to provide a new, reliable, and highly energy-efficient pressure boosting solution for the Otter field. With gas cap from the wells, the main challenge for the multiphase pump (MPP) system was to generate sufficient differential pressure with only gas entering the pump station inlet. A second challenge was to avoid overheating the system with only gas flowing from wells. A novel liquid extractor was developed, built, and tested in Bergen, Norway. Internal chambers in the liquid extractor separate gas and liquid fractions of the fluid. The liquid extractor is included in the pump station, together with a flow mixer, MPP, recirculation choke, and valves. The design of the liquid extractor ensures that liquid can be recirculated by the choke back to the pump inlet. The mixture of gas from wells and recirculated liquid allows the pump to generate sufficient differential pressure. Testing of the entire pump station prior to subsea installation confirmed that the liquid was maintained in the station and the overall heat loss from the station was sufficient to prevent overheating during fluid recirculation. Hence, the new liquid extractor ensures sufficient time to allow for startup of a nonproducing field, which has also been supported by field experience. The pump station, including the new liquid extractor, was installed subsea in the Otter field in October 2018. The Otter field, with the MPP and the liquid extractor, has been in operation for 1,057 days at the time of writing with 100 % reliability and will significantly increase the total recovery of the Otter field compared to natural production.
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