Simulations of enhanced paraxylene selectivity in a fixed-bed reactor are presented in this paper. The primary reaction of alkylation of toluene with methanol and the secondary isomerization of the xylene products occurring inside zeolite catalysts ZSM-5 are considered. The selectivity of paraxylene is enhanced due to the great difference between the effective diffusivities of xylene isomers. Such enhancement is found to decrease with toluene conversion along the reactor. Behaviors of intrrcrystal concentration profiles of three xylene isomers and toluene are also investigated.
SCOPEParaxylene is a valuable product in chemical industries because of large demand for oxidation to terephthalic acid, a major component in polyester fibers, and demand in the synthesis to vitamins and pharmaceuticals. One of the main sources of paraxylene production is the alkylation of toluene with alcohol. This reaction of alkylation produces a primary distribution of xylene isomers at the catalytic site (microscopic level). A typical primary distribution of xylene isomers from a Friedelcrafts reaction of ( 0 : 60%, m: 14%, p: 26%) has been reported by Allen and Yats (1961). This primary distribution is subsequently changed by the coupling of the physical transport process (pore diffusion) and the isomerization of xylene isomers.This results in the secondary distribution of these isomers at the surface of the catalyst pellet or in the bulk solution. The aim of this paper is to determine how these xylene isomers are distributed in the bulk solution (i.e., secondary distribution) as a function of crystal size, speed of chemical reaction, ratio of reaction rate constants of alkylation to isomerization, ratio of diffusivities, and the degree of conversion of the primary reaction of alkylation of toluene with methanol.
CONCLUSIONS AND SIGNIFICANCEEnhanced paraxylene selectivity in a fixed-bed reactor was theoretically studied using a method of finite integral transform. The primary distribution of xylene isomers from the reaction of alkylation of toluene with methanol has been shown to influence substantially the secondary distribution of these isomers in bulk solution, especially when the chemical reaction is slow. However, when the chemical reaction i s fast (Thiele modulus, 4, is greater than about 100) this primary distribution of xylene isomers at the catalytic site has very little influence on the sec-