The article presents the results of studies on measuring components of force of diamond burnishing of surfaces with variable radius of curvature. The impact of structural elements of burnishing tools of different types on components of burnishing force was analyzed. The impact of different actuators of burnishing tools on components of burnishing force was analyzed. The design of the burnishing tool with an air receiver (bellows with compressed air as an actuator) with a parallelogram-type mounting of the indenter on the four flat posts, which ensures burnishing of profiled and other types of surfaces with constant force Py, was proposed.
Peculiarities of mandrelling small diameter deep holes with high allowances, production tooling applied, holes accuracy and surface finish provided by the given processing technique are examined.
The results of strength and stiffness calculations of gun drills with steel and cemented carbide stems are presented. Four cross-sections of gun drills are examined and recommendation for selection of proper shape in terms of strength and stiffness is given. Finite element modeling of gun drills shown that the highest stress concentration is at the bottom of the V-shaped flute in the middle of the length of the stem. Gun drill testing under production conditions confirmed the results of finite element modeling.
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