The influence of two thermal treatments on the structure, morphology, and ultimate properties exhibited by isotactic polypropylene (iPP), synthesized by conventional Ziegler–Natta iPP (Z-iPP) or metallocene iPP (m-iPP) catalysts, has been investigated in the present work. Novelty of this research consisted in the incorporation of a β nucleating agent in two different contents to the m-iPP. Results attained are compared with those found in the Z-iPP and important differences are observed. Differential scanning calorimetry and X-ray diffraction experiments revealed that coexistence of different crystalline lattices took place depending on the type of iPP: β and α forms were found in the β nucleated Z-iPP specimens, whereas α, β, and γ polymorphs could be developed in the m-iPP with nucleating agent. On the other hand, the iPP glass transition temperature ( Tg) did not exhibit a significant change because of the addition of β nucleant, as deduced from Dynamic Mechanical Thermal Analysis (DMTA) analysis. Moreover, the size and shape of the iPP spherulites was totally changed by the presence of the β agent. This nucleant promoted the formation of smaller spherulites in a greater amount, as demonstrated by optical microscopy. Concerning the mechanical parameters, microhardness, MH, and Young modulus, E, values were in the fast crystallized samples lower than those presented by their slowly cooled counterparts. A good balance in properties was seen for the slowly crystallized m-iPP that incorporated a 5 wt% content in β nucleating agent, this fact being ascribed to the coexistence of the three α, β, and γ polymorphs.
Several composites were prepared based on a polypropylene random copolymer (PPR) and different amounts of date stone flour (DSF). This cellulosic fiber was silanized beforehand in order to reduce its hydrophilicity and improve the interfacial adhesion with the polymer. Other composites were also obtained, including a sorbitol derivative as an effective nucleant. Films made from these composites were prepared using two different thermal treatments, involving slow crystallization and rapid cooling from the melt. Scanning electron microscopy was used to evaluate the morphological features and the DSF particle dispersion within the PPR matrix. X-ray diffraction experiments and differential scanning calorimetry tests were employed to assess the crystalline characteristics and for the phase transitions, paying especial attention to the effects of the DSF and nucleating agent on PPR crystallization. An important nucleation ability was found for DSF, and evidently for the sorbitol derivative. The peak crystallization temperature upon cooling was considerably increased by the incorporation of either the nucleant or DSF. Additionally, a much higher proportion of orthorhombic crystals developed in relation to the monoclinic ones. Moreover, the mechanical responses were estimated from the microhardness experiments and significant improvements were found with increasing DSF contents. All of these findings indicate that the use of silanized DSF is a fairly good approach for the preparation of polymeric eco-composites, taking advantage of the widespread availability of this lignocellulosic material, which is otherwise wasted.
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