Numerous chromia-forming austenitic steels and nickel-base alloys contain chromium-rich strengthening precipitates, e.g. chromium-base carbides. During high temperature exposure the formation of the chromia base oxide scale results in chromium depletion in the alloy matrix and consequently in dissolution of the strengthening phase in the sub-surface zone. The present study describes the oxidation induced phase changes in the chromium depletion layer in case of alloy 625, a nickel base alloy in which the strengthening precipitates contain hardly any or only minor amounts of chromium. Specimens of alloy 625 were subjected to oxidation up to 1000 h at 900 and 1000°C and analyzed in respect to oxide formation and microstructural changes using light optical microscopy, scanning electron microscopy, energy and wavelength dispersive analysis, glow discharge optical emission spectroscopy, and X-ray diffraction. In spite of the fact that the alloy precipitates d-Ni 3 Nb and/or (Ni, Mo) 6 C contain only minor amounts of chromium, the oxidation induced chromium depletion results in formation of a wide sub-surface zone in which the precipitate phases are depleted. However, in parallel, substantial niobium diffusion occurs towards the alloy surface resulting in formation of a thin layer of d-Ni 3 Nb phase adjacent to the alloy/oxide interface. By modeling phase equilibria and diffusion processes using Thermo-Calc and DICTRA it could be shown that the phase changes in the sub-scale zone are governed by the influence of alloy matrix chromium concentration on the thermodynamic activities of the other alloying elements, mainly niobium and carbon. The d-phase depletion/ enrichment process is caused by a decreasing niobium activity with decreasing chromium concentration whereas the (Ni,Mo) 6 C dissolution finds its cause in the increasing carbon activity with decreasing chromium content.A. Chyrkin (&) Á P. Huczkowski Á V. Shemet Á L. Singheiser Á W. J. Quadakkers
The high chromium nickel base alloy 602 CA is used as construction material for high temperature components in aggressive environments such as gas burners or heat exchangers. The high temperature oxidation behaviour of this alloy is characterised by the formation of an external Cr 2 O 3 scale and internal precipitation of alumina. The main goal of the present investigation was to elucidate the effect of aluminum on the subscale chromium depletion phenomena. The chromium concentration profiles were found to be flat and sometimes even increasing towards the oxide-alloy interface. The experimental observations were interpreted in terms of alloy thermodynamics, i.e. effect of oxidation induced compositional changes on chemical potentials of the alloy constituents. The concentration profiles in alloy 602 CA observed during high temperature exposure were modelled using the CALPHAD approach for thermodynamic and kinetic calculations. Thermodynamic calculations revealed that the Al depletion in the alloy subsurface due to internal alumina precipitation leads to enhanced Cr diffusion towards the alloy surface.
A significant number of welding fluxes and industrial ceramics are produced in the Ukraine. The production of these materials is sufficient for both domestic needs and significant export. It is assumed that the ternary CaO-Al 2 O 3-SiO 2 system may become the basis for the development of agglomerated welding fluxes and technical ceramics. Three samples of ternary CaO-Al 2 O 3-SiO 2 system were studied by means of high-temperature X-ray diffraction above the melting point: 23.3CaO-14.7Al 2 O 3-62.0SiO 2 wt. % (sample 1, eutectic), 9.8CaO-19.8Al 2 O 3-70.4SiO 2 wt. % (sample 2, eutectic), 15.6 CaO-36.5Al 2 O 3-47.9SiO 2 wt. % (sample 3). Experimental scattering intensity curves, structure factors and the radial distribution function of atoms were obtained. The structural parameters of short-range order were calculated using melt structure models obtained by Reverse Monte Carlo method. The existence of microparticle associates of the mullite or sillimanite type immersed in the slag matrix is assumed. It is assumed that the calcium ions coordinated aroundthese associates are surrounded by oxygen melt anions. Such a structure can be considered as a colloidal solution. The microparticle of mullite is the core of the aggregate that is surrounded by calcium and oxygen ions from the molten medium.
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