Magnesium alloys with rare earth metals are very attractive materials for medical application because of satisfactory mechanical properties. Nevertheless, low corrosion resistance is an obstacle in the use of Mg alloys as resorbable orthopedic implants. The paper presents results of mechanical and corrosion properties of MgCa5-xZn1Gdx (x = 1, 2, and 3 wt. %) alloys. Based on the microscopic observations it was stated that the studied alloys show a dendritic microstructure with interdendritic solute rich regions. The phase analysis reveals an occurrence of α-Mg and Mg2Ca, Ca2Mg6Zn3 phases that are thermodynamic predictions, and stated Mg26Zn59Gd7 phases in MgCa5-xZn1Gdx (x = 1, 2, and 3 wt. %) alloys. The Mg26Zn59Gd7 phases are visible as lamellar precipitations along interdendritic regions. It was confirmed that an increase of Gd content from 1 to 3 wt. % improves ultimate tensile (Rm; from 74 to 89 MPa) and compressive strength (Rc; from 184 to 221 MPa). Moreover, the studied alloys are active in Ringer’s solution. They are characterized by an increase of corrosion potential (Ecorr) of about 150 mV in comparison with values of open circuit potential (EOCP). The best electrochemical parameters (e.g., corrosion current density, icorr, polarization resistance, Rp, and Ecorr) were obtained for the MgCa3Zn1Gd2 alloy.
Binary Mg-Ca and ternary Mg-Ca-Zn alloys are a new group of magnesium materials, which can be used in many goods. Among others, biomedical applications of these alloys mainly involved surgical implants in the form of plates or screws. In order to improve mechanical properties and corrosion resistance of Mg-based alloys with Ca and Zn addition in as-cast state a plastic deformation was applied by using the KOBO extrusion method. The microstructure studies conducted by scanning microscopy show that the structure of the alloys after the plastic deformation exhibits banding character and the bands are oriented in the direction of an extrusion. A significant increase of mechanical properties was observed for MgCa5Zn1 alloy. After the plastic deformation, the corrosion potential determined for the MgCa5 and MgCa5Zn1 alloy is shifted into the positive direction, which may suggest the increase of corrosion resistance. Moreover, the MgCa5 alloy in as-cast state was completely dissolved after 288 h of immersion in Ringer’s solution. A volume of hydrogen evolution for the same alloy after plastic deformation showed a value of 35 ml/cm2.
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