This paper presents a capacitive pressure sensor strip implemented in general purpose printed circuit board (PCB) technology based on a thin 3D structure composed of polyimide, woven glass reinforced epoxy resin (FR4) and metal layers. Multiphysics finite elements method (FEM) simulations have been performed over the proposed structure in order to develop a time-dependent electrical and mechanical model that can be easily used to tailor the characteristics to the application. The device targets a wide class of fluid dynamics applications, being non-invasive, comformable and smart for placement. The device simulations are herein validated by experimental wind tunnel measurements and compared with figures obtained on a wing profile by conventional electromechanical pressure transducers. This approach is one of the first example of fully embedding and electronically controlled fluid flow monitoring apparatus that could be used in replacement of state of the art mechanical systems.
Air speed and flight attitude angles are fundamental parameters for manual of automatic control of flying bodies. Conventional measurement methods rely on probes (e.g. Pitot tubes or vanes) having a one-to-one correspondence with the physical quantities of interest and requiring specific placements. Here, a novel measurement approach is proposed, relying on indirect measurement and on a plurality of pressure readings made by thin capacitive sensors directly placed on the aircraft skin. A redundant number of probes relaxes the accuracy requirements posed on the individual units and helps achieving fault detection or fault tolerance. A strategy for efficiently processing/combining sensor data is herein presented together with an error propagation analysis, and experimental data.
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