Self-aligned silicide (SALICIDE) with TiSi2 is the most widely used metallisation process that is based on the utilisation of metal silicides in the Si VLSI technology. One important issue with the TiSi;! SALICIDE process is the ever increased difficulties in phase formation on polycrystalline Si (poly-Si) lines, as the line width is scaling down continuously. It is more so on heavily doped poly-Si lines below 0.5 pm width.Despite numerous studies, the formation of TiSi2 remains as a technological challenge. Important advances in this specific subject have been made recently : The temperature needed for the formation of the C54 phase of TiSi2 is shown to be lowered by 100-150", either by ion implantation of MO or W into Si prior to Ti sputter-deposition [l], or by deposition of a thin MO layer between Ti films and Si substrates [2]. It has hrther been demonstrated [2,3] that a template mechanism is operative, at least for the case with the interposition of a thin MO layer.In this work, the formation of Ti& from the T M o bilayers on both blanket and patterned poly-Si substrates during rapid thermal annealing (RTA) was first studied by means of electrical measurements on van der Pauw test structures. Then, ohmic contacts between the silicide and both p-and n-type Si, as well as electrical shorts between the gate and sourceldrain electrodes were investigated. The MO layer was 0.5 nm thick (nominal), and the Ti layer 60 nm. The silicide formation was camed out in N? atmosphere at 700" or 800°C for 30 seconds. Sheet resistance (
R , )measurements of the TiSi2 films formed on blanket substrates show that the presence of MO enhances the formation of the C54 phase resulting in lower R, values at 7OOOC fig. l), in accordance with our previous results on
The formation of TiSiz has been intensively studied because of its great technological importance in the microelectronics industry. TiSi2 may exist either as the C49 phase (with a resistivity of 60-70 pL2 cm) or as the C54 phase (with a lower resistivity of 15-20 j.& cm). The desired C54 phase usually forms as a result of a polymorphic phase transformation from the previously formed C49 phase. The latter forms as a result of the Ti-Si interaction. The main issue of this sequence of phase formation is the dependence of the transformation temperature on pattern dimensions and dopant concentrations in Si. As the line width of polycrystalline Si runners decreases, the formation temperature has to be increased in order to obtain the C54 phase. With the upper-limit of the process temperature determined by the formation of shallow junctions and the thermal stability of TiSi2/Si structures, the process window can eventually vanish as a result of the increased formation temperature.An important breakthrough has recently been made by Mann et al.[ 11 : the temperature needed to transform the C49 phase to the C54 phase is reduced by 100 to 150" by MO or W
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