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During the last years lots of efforts have been done to industrialize equal channel angular pressing (ECAP) technique. Both Continuous Confined Strip Shearing (C2S2) and ECAP-Conform methods are rather recent techniques, making a continuous process from ECAP method. In present study both mentioned processes were simulated with ABAQUS Finite Element software for commercially pure aluminum. During C2S2 process the sample gradually experienced equivalent plastic strain (PEEQ) of 0.13 at initial stages of bending, while during ECAP-Conform the sample underwent rather sudden magnitude of strain of about 0.52 at primary stages, and it remained constant during the rest of the process. The final magnitude of the PEEQ differed significantly between two processes, as it was 0.86 and 1.36 in C2S2 and ECAP-Conform, respectively. Therefore, in the same processing condition employing the ECAP-Conform method led to a finer microstructure in comparison with C2S2 technique.

Recently, severe plastic deformation processes have been the essence of metal forming researches to produce ultrafine-grained materials. Twist Extrusion is one of the most unprecedented methods developed in recent years, but has some deficiencies. The main one is the microstructure and mechanical heterogeneity, occurring after twist extrusion. Performing rolling as a conventional forming technique was suggested as a solution in this paper. It not only decreased the grain size, but also reduced the mechanical heterogeneity, and improved the grain size distribution. Employing the twist extrusion process on pure copper samples was carried out using a twisted die with 60º die angle, and the samples were processed through rolling subsequently. The results demonstrated that employing the rolling process enhanced grain size homogeneity and bulk strength.