Low purity kaolin clay is presently receiving attention as a promising aluminosilicate source that has the potential of extending the application of geopolymers because of its global abundance and low embodied energy, but its strength performance depends substantially on the calcination process, mineralogy of the clay, type and proportion of chemical activator etc. This work focuses on comparing the compressive strength of calcined clay geopolymer mortars activated by three forms of chemical activators. Three groups of geopolymer mortar mixes were prepared and tested, group one utilizes sodium hydroxide solution (NaOH) prepared by adding 68% water to the pellets 24 hrs prior to mixing, group two based on sodium silicate solution derived by adding 55.9% water to sodium metasilicate pentahydrate (Na2SiO3.5H2O) 24 hrs prior to mixing, while the group three mixes were activated with industry produced Na2SiO3 solution that has 54.5% solid component. The results show that high compressive strength is achieved by developing calcined clay geopolymer mortar using high viscosity industry produced sodium silicate solution, while very low strength is achieved by utilizing sodium silicate containing chemically bounded water. The result further shows that the compressive strength of the geopolymer mortars are enhanced by sealed curing of the samples.
The rheology of concrete containing Pulverized Fuel Ash (PFA) and Ground Granulated Blast Furnace Slag (GGBS) has been scarcely studied and reported, despite their increase application as Supplementary Cementitious Materials (SCM) that drives improvement of sustainability of the construction industry. This work studied the effect of these SCMs and Superplasticizer proportions on rheological properties of concrete using rate controlled concrete rheometer. Two groups of mixes containing replacement or addition on mass basis using either PFA or GGBS or their combinations were derived from the control mix. The dynamic yield stress, plastic viscosity and 28 day compressive strength of the control mix are 1258 Pa, 6 PaS, and 40.5 MPa respectively. The results of the rheology tests of the various binary mixes (PFA and Portland cement) and ternary mixes (Portland cement, PFA and GGBS) structural concrete shows wide disparity in the measured rheological parameters. The results show that the decrease in dynamic yield stress of the ternary mix containing 20% GGBS is 4.1%, whereas the decrease in dynamic stress of the ternary mix containing 20% PFA is 35.9% compared to the control ternary mix. The high volume Portland cement replaced ternary concrete can therefore be effectively characterized as a workable and pumpable concrete.
Keywords: Rheology, PFA, GGBS, superplasticizer, concrete.
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