A novel patented process and several reactors have been developed for devulcanization of waste rubbers. The technology is based on the use of the high power ultrasonics. The ultrasonic waves of certain levels in the presence of pressure and heat rapidly break up the three-dimensional network in crosslinked rubbers. The devulcanized rubber can be reprocessed, shaped and revulcanized in much the same way as a virgin rubber. The first laboratory reactor has been scaled up to pilot-plant level by the National Feedscrew and Machining, Inc. Various devulcanization experiments were carried out with model styrene-butadiene rubber (SBR) and with ground rubber tire (GRT). Curing behavior, Theological properties, and structural characteristics of rubbers devulcanized at various processing conditions were studied, as well as mechanical properties of revulcanized rubber samples. A possible mechanism of the devulcanization is discussed. The performed measurements indicate that the rubbers are partially devulcanized, and the devulcanization process is accompanied by certain degradation of the macromolecular chains. In spite of these observations, the processing conditions are identified at which the retention of the mechanical properties is found to be good. A further work is in progress to find the optimal conditions of devulcanization and to improve the selectivity of the process towards breaking up the chemical network only.
Ground rubber tire (GRT) is devulcanized in a continuous process where the rubber crumb is conveyed by a screw extruder to a thin gap between a stationary die and a vibrating horn. Ultrasound amplitude, gap thickness and the duration of the treatment are varied, and their effect on the rubber properties is studied. The degree of devulcanization is characterized by the crosslink density and gel fraction of the devulcanized rubber. These characteristics are found to correlate uniquely with each other over a wide range of the treatment conditions. The specific energy of ultrasound consumed per unit mass of the rubber is found to be the operating parameter correlating with the properties of the devulcanized rubber. The mechanical properties of the re-vulcanized samples reach a maximum with an increasing degree of devulcanization, and then drop as a result of excessive degradation. Even without optimization of cure recipes, tensile strength and ultimate elongation of re-vulcanized tire rubber as high as 10.5 MPa and 250%, respectively, are achieved.
Based on experimental observations using the TUMAN-3M and FT-2 tokamaks, and the results of gyrokinetic modeling of the interplay between turbulence and the geodesic acoustic mode (GAM) in these installations, a simple model is proposed for the analysis of the conditions required for L-H transition triggering by a burst of radial electric field oscillations in a tokamak. In the framework of this model, one-dimensional density evolution is considered to be governed by an anomalous diffusion coefficient dependent on radial electric field shear. The radial electric field is taken as the sum of the oscillating term and the quasi-stationary one determined by density and ion temperature gradients through a neoclassical formula. If the oscillating field parameters (amplitude, frequency, etc) are properly adjusted, a transport barrier forms at the plasma periphery and sustains after the oscillations are switched off, manifesting a transition into the high confinement mode with a strong inhomogeneous radial electric field and suppressed transport at the plasma edge. The electric field oscillation parameters required for L-H transition triggering are compared with the GAM parameters observed at the TUMAN-3M (in the discharges with ohmic L-H transition) and FT-2 tokamaks (where no clear L-H transition was observed). It is concluded based on this comparison that the GAM may act as a trigger for the L-H transition, provided that certain conditions for GAM oscillation and tokamak discharge are met.
Ion cyclotron emission (ICE) observation in neutral beam injection (NBI)-heated plasma in the TUMAN-3M tokamak is reported. Experiments were performed in deuterium or hydrogen target plasmas, with the neutral heating beam consisting of 60% deuterium and 40% hydrogen atoms accelerated up to 16 keV. High-frequency internal magnetic probes were used as a diagnostic tool for ICE detection. In deuterium plasmas, emission with ~13 MHz frequency was observed, with 1–2 ms delay after the NBI pulse front; this frequency corresponds approximately to fundamental ion cyclotron (IC) resonance for hydrogen near the magnetic axis. In hydrogen plasmas, ICE with frequency ~7 MHz was observed. In both cases, the observed frequency scales as IC resonance of minority ions. In deuterium plasmas, the hydrogen minority ICE spectral line was found to consist of several narrow (width ~ 50 kHz) spectral components, typically three or more, with different spacing (of the order of 50–200 kHz), and temporal dynamics in synchronicity with sawtooth oscillations. The ICE with the frequency corresponding to IC resonance for majority ions was also observed in several hydrogen and deuterium discharges. Theoretical models developed for the explanation of NBI ICE on other tokamaks are not easily applicable for the phenomena observed on the TUMAN-3M. In pure ohmically heated deuterium and hydrogen plasmas, i.e. in the absence of fast ions, a weak ICE was also observed, with frequency scaling as IC resonance condition in close proximity to the probe location.
Results of an experimental study of geodesic acoustic modes (GAM) in the TUMAN-3M tokamak are reported. With Doppler backscattering (DBS) the basic properties of the GAM such as frequency, conditions for the GAM existence and the GAM radial location have been identified. The two-frequency Doppler reflectometer system was employed to reveal an interplay between low frequency sheared poloidal rotation, ambient turbulence level and the GAM intensity. Bicoherence analysis of the DBS data evidences the presence of a nonlinear interaction between the GAM and plasma turbulence.
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