Disk lubricant additives A20H and C2 are Fomblin Z type perfluoropolyether with the hydroxyl endgroup, -O-CF 2 -CH 2 -OH, at one end, and the cyclo-triphosphazene end-group, R 5 (PN) 3 -O-, at the other end. Here, R is an m-trifluoromethyl-phenoxy group for A20H and a trifluoroethoxy group for C2. These additives were examined for miscibility with benzene, spin-off rate, water contact angle, and the diffusion rate over the carbon overcoat. It is revealed that A20H adheres to the carbon overcoat spontaneously. The attractive interaction arises from the charge-transfer type interaction between the aromatic rings of the phosphazene end and the graphitic regime of the carbon overcoat. No spontaneous adherence occurs between the lubricant C2 and the carbon overcoat. A TOF-SIMS study of disks coated with A20H and C2, respectively, with and without subsequent curing by short-UV (185 nm) was performed. It is revealed: (1) if presented with a low energy electron, the phenoxy groups of A20H readily undergo the dissociative electron capture, while the trifluoroethoxy group does not, and (2) photoelectrons generated by short-UV have little kinetic energy and the electron capture occurs only if an electrophilic molecular sector is in intimate contact with the carbon. Thus, in the case of disks coated with A20H, UV-curing results in detachment of a phenoxy group in contact with the carbon, generation of a radical center at the phosphorus atom and subsequent formation of a bona fide chemical bond between the phosphor and the carbon overcoat. No reaction of consequence occurs when disks coated with C2 are irradiated with short-UV.
It was conceived and demonstrated that irradiation of magnetic disks coated with PFPE (perfluoropolyether) lubricants terminated with a carboxylic group at one terminus with long-UV (254 nm) would lead to grafting, via a bona fide C-C chemical bond, of genuine PFPE molecular chains to the carbon overcoat all at one terminus with all the remaining chain segments being free to sway. The water contact angle of disks coated with PFPE lubricants terminated with end-groups having hydroxyl unit(s) (e.g., Z-dol and Z-tetraol) decreases gradually, after the initial contact of the droplet, reaching an asymptote in 20-30 s. The gradual temporal change is accounted for by shifting of the equilibrium disposition of hydroxyl units of the lubricant molecules from that determined by the interaction with the surface of the carbon overcoat to that determined by the interaction with surfaces of both the carbon overcoat and the liquid droplet. The water contact angle of disks prepared by the presently conceived photografting method is high ([110 degrees) and shows no temporal change. In a preliminary spin-stand drag test, disks with PFPE chains photo-grafted by this method and also the heads (for the read/write process) with similar photo-grafted PFPE chains exhibited extraordinary durability.
A molecular orbital study was performed to elucidate the p-p charge transfer interaction between perfluoropolyether (PFPE) lubricants possessing phenylic endgroups and the carbon overcoat of magnetic hard disks. It is revealed that the phenylic unit and the graphitic segment of the carbon attract each other leading to spontaneous adsorption. The strength of this interaction increases in the order of: an unsubstituted phenyl group \ a phenoxy unit \ a p-methoxy-phenoxy unit. A molecular dynamics calculation revealed that alkyl-phenyl ether, on capture of an electron, would dissociate to yield the phenoxide anion and the alkyl radical. It is thus predicted that PFPE lubricants with an end-group possessing a phenoxy unit would spontaneously adsorb on the carbon overcoat, and that irradiation of disks coated with such lubricant with short UV (185 nm), thus generating photo-electrons, would result in facile detachment of phenoxy groups and grafting of PFPE molecular chains to the carbon surface at the chain terminus. Four new PFPE lubricants, Z-SA1 and Z-SA2 based on the Fomblin Z type backbone, and D-SA1 and D-SA2 based on the Demnum backbone were synthesized, where SA1 and SA2 indicate end-groups possessing a phenoxy unit and a p-methoxy-pheoxy unit at the x-position, respectively. Disks coated with these lubricants were tested for (1) spin-off rate, (2) diffusion over the disk surface, (3) facility for photo-grafting by UV, (4) water contact angle (before and after UV exposure), (5) the catalytic degradation, and (6) the on-track time-to-failure test. A TOF-SIMS study of disks coated with D-SA1 and D-SA2 was performed to elucidate the disposition of lubricant molecular chains due to spontaneous adsorption and the effect of UV irradiation. All the experimental results were found to be in good accord with predictions given by the molecular orbital study. In the time-to-failure test, disks coated with Z-tetraol, Z-SA1, and Z-SA2 were compared. The durability was found to increase in the order of Z-tetraol \ Z-SA1 \ Z-SA2.
High temperature (hot) and high humidity (wet) effects on perfluoropolyether lubricants, Z-dol and Z-tetraol, were investigated using the high speed spin-tester. The study has shown that: (1) higher humidity accelerates the lubricant spin-off on the disk surface, (2) in the case of Z-tetraol, oxidative reaction occurs under the hot-dry condition, but not under the hot-wet condition, (3) aforementioned phenomenon occurs only when the mobile fraction is present, and (4) the oxidation occurs the more strongly, the closer the location is to the spindle shaft. An NMR analysis of bulk materials heated in 150 o C revealed that the oxidative chemical changes are confined within the end-groups of Z-tetraol. No change was observed from bulk Z-dol heated similarly.
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